Visualization and quantification of microphase separation in thermoplastic polyurethanes under different hard segment contents and its effect on the mechanical properties

The microstructure and macroscopic properties of thermoplastic polyurethanes (TPUs) are significantly affected by their microphase separation. It is therefore of great interest to quantitatively characterize the microphase separation of TPUs and explore its connection with their mechanical properties. In this work, a method based on atomic force microscopy is proposed to visualize and quantify the microphase separation of polyether TPUs with different hard segment contents. The lateral correlation length was proposed to describe the scale of microphase separation and the microscopic Young's modulus distributions were also obtained for comparison. Results show that the macroscopic Young's modulus of the polyether TPU is consistent with the microscopic Young's modulus only when the lateral correlation length reaches a certain threshold. Besides, the studied polyether TPU exhibits the best overall mechanical properties when it reaches the maximal lateral correlation length. The proposed AFM-based method demonstrates a versatile analytical tool for quantitatively assessing the microphase separation and unveiling the relationship between the microphase separation, microscopic mechanical properties, and the macroscopic properties of TPUs.