A Comparative Study on the Ballistic Performance of Multilayered SiC/AA7075 Functionally Graded Armor Materials

Functionally graded materials (FGMs) with a gradual transition from ceramic to metal are believed to have superior ballistic performance compared to ceramic/metal composite armors. Therefore, multilayered SiC/AA7075 FGM samples of size 50 x 50 mm are synthesized using a relatively simple and inexpensive technique, i.e., powder metallurgy. The armor requirements depend upon the type of threat and hence, the region and circumstances. Therefore, unlike most of the available investigations, the present study deals with FGM armors with low areal density ( < 30 kg/m(2)) against 7.62 x 39 mm Hardened Steel Core bullets. Two different FGM designs comprising 3 and 5 layers of SiC/AA7075 composite, with 10-30-50 wt.% SiC and 10-20-30-40-50 wt.% SiC, respectively, are developed herein along with a homogeneous composite with 30 wt.% SiC for comparison. The fabrication process involves the stacking of powder blends pertaining to different layers in the die cavity followed by hot pressing at a temperature of 400 degrees C and 325 MPa pressure. The green compacts are then subjected to pressureless sintering at 540 degrees C for 3 h. Solution heat treatment and aging are found to enhance the hardness of each layer significantly. The results of the depth of penetration-based ballistic evaluation profoundly establish the superiority of FGM armors over homogeneous composites. Besides, a one-dimensional stress wave propagation-based analysis is also presented herein to explain the reason for the better ballistic performance of FGMs.