Stress analysis of I-beam with web opening via finite element analysis and experimental study

Purpose The purpose of this work is to perform the finite element analysis (FEA) for the numerical discretization of sections with different arrangements of Web openings to investigate the torsion behavior. Typical hexagonal and circular Web opening sections are extensively used in steel construction due to economic development in building design. However, the use of sections with different arrangements of Web opening had improved the performance of the section with Web opening in terms of structural behavior which leads to economic design compared to typical I-beam. Design/methodology/approach The accuracy of FE results allows extensive numerical analysis of stress concentration magnitude for sections with Web openings, concentrating on the sizes and positions of the Web opening. Five shapes and three sizes of Web opening are used in this work. The shapes involved are c-hexagon, hexagon, octagon, circular and square, whereas the sizes of the Web opening involved are 0.67 D, 0.75 D and 0.80 D where D is the height of the Web. Two types of models for 200 x 100 x 8x6 mm steel section involved which is Model 1, where the section with 50 mm edge and 150 mm center-to-center distance and Model 2, where the section with 100 mm edge and 200 mm center-to-center distance. Findings It was found that these configurations affect the section with various shapes of Web openings sizes (0.67 D, 0.75 D, and 0.80 D). This also includes the spacing distances, with 50 mm edge and 150 mm center-to-center distance and also a section with 100 mm edge and 200 mm center-to-center distance. Through the FEA results of Model 1 and Model 2, it is found that 50% reduction in horizontal member length in hexagon Web opening, from 50 mm to 20 mm, caused increment about 30%-53% stress concentration in Web for c-hexagon. However, for a stress analysis of c-hexagon, geometry resulted in a lower stress concentration in the Web than other Web opening. Originality/value Additionally, the work emphasized the efficiency of Web opening shapes by using an appropriate Web opening radius in section with c-hexagon, hexagon, octagon, square and circular shapes. The final results show the contribution of appropriate Web opening radius to increase the section torsional capacity. It is observed that the torsional capacity at certain loading condition and its angle of twist is analysed.