Pd/P-CeO2-Al2O3 coatings supported on foam ceramic with controlled morphology for high-performance CO2 methanation

Converting CO2 to highly demanded fuels or chemicals is able to achieve substantial economic and environ-mental benefits. Herein, a series of Pd/P-CeO2-Al2O3 coatings on foam ceramics with particular morphologies including mesh, rod, plate, as well as mixed mesh and plate, are successfully prepared. The mesh Pd/ P-CeO2-Al2O3 coatings (MC) supported on ceramic displayed much higher catalytic activity and better selec-tivity than those of catalysts with other morphological Pd/P-CeO2-Al2O3 coatings. The CO2 conversion and CH4 selectivity of MC were up to 85.9% and 100%, respectively. The superior catalytic performance was ascribed to the strong MSI effect, high hydrogen storage capacity, abundant oxygen vacancies, and metal sites, as well as moderately basic sites, which were characterized by TEM, XPS, CO2-TPD, and H2-TPD. More importantly, the intermediates and possible reaction pathways were systematically investigated by in situ FTIR. And the high performance of MC mainly comes from the accelerated conversion of carbonate and the hydrogenation of the generated monodentate formate. Overall, the catalytic performance of Pd/P-CeO2-Al2O3 coatings supported on ceramic can be facilely regulated and optimized by accurately devising the morphology of the Pd/P-CeO2-Al2O3 coatings, which offers a novel perspective for high-performance CO2 methanation.