Effect of the microstructure of suspension plasma-sprayed thermal barrier coatings on their thermal cycling damage

被引:5
作者
Yamazaki, Yasuhiro [1 ]
Shinomiya, Keisuke [2 ]
Hamaguchi, Tatsuya [3 ]
Habu, Yoichiro [4 ]
Takagi, Kaito [4 ]
机构
[1] Chiba Univ, Grad Sch Engn, 1-33 Yayoi Cho,Inage Ku, Chiba 26838522, Japan
[2] Chiba Univ, Grad Sch Sci & Engn, 1-33 Yayoi Cho,Inage Ku, Chiba 26838522, Japan
[3] TOCALO Co Ltd, Prod Tech Dept, Tokyo Plant, 1-1-1 Gyoda, Funabashi, Japan
[4] TOCALO Co Ltd, R&D Labs, 14-3 Minamifutami,Futami Cho, Akashi, Japan
基金
日本学术振兴会;
关键词
Thermal barrier coatings; Suspension plasma spray; Columnar microstructure; Thermal cycle fatigue; Delamination life; COLUMNAR MICROSTRUCTURE; STRENGTH;
D O I
10.1016/j.surfcoat.2023.129269
中图分类号
TB3 [工程材料学];
学科分类号
0805 ; 080502 ;
摘要
The suspension plasma spray (SPS) technique has recently attracted attention due to the variety of microstructures achievable using submicron spray particles mixed with a solvent to form a suspension. Thermal barrier coatings (TBCs) with a columnar microstructure can be obtained using SPS. Because of its unique columnar microstructure achieving high strain tolerance, a top coat sprayed using this technique can efficiently suppress thermal cycling damage in SPS-TBCs. However, there are few reports on the effect of microstructure on the damage behavior of SPS-TBCs with a columnar structure. In this study, the effect of the top coat microstructure on the thermal cycling fatigue of SPS-TBCs was investigated. The size of the complex oxide formed on the top coat-bond coat interface and the length of the cracks at the interface (formed as a result of thermal cycling) increase with the column diameter in the top coat of SPS-TBCs. The thermal spray conditions affect the thermal cycling fatigue life of SPS-TBCs. The SPS-TBC with fine columnar structure exhibits superior thermal cycling fatigue life.
引用
收藏
页数:7
相关论文
共 28 条
[21]   The key process parameters influencing formation of columnar microstructure in suspension plasma sprayed zirconia coatings [J].
Sokolowski, Pawel ;
Kozerski, Stefan ;
Pawlowski, Lech ;
Ambroziak, Andrzej .
SURFACE & COATINGS TECHNOLOGY, 2014, 260 :97-106
[22]   Nano-characterization of ceramic top-Coat/metallic bond-coat interface for thermal barrier coating systems by plasma spraying [J].
Takahashi, S ;
Yoshiba, M ;
Harada, Y .
JOURNAL OF THE JAPAN INSTITUTE OF METALS, 2004, 68 (06) :372-380
[23]   Advanced thermal spray technologies for applications in energy systems [J].
Vassen, R. ;
Kassner, H. ;
Stuke, A. ;
Hauler, F. ;
Hathiramani, D. ;
Stoever, D. .
SURFACE & COATINGS TECHNOLOGY, 2008, 202 (18) :4432-4437
[24]   Influences of the interface roughness and the bond coat spray method on the adhesion strength in an air plasma snraved thermal barrier coatings [J].
Yamazaki, Yasuhiro ;
Kinebuchi, Toshio ;
Fukanuma, Hirotaka ;
Ohno, Naoyuki .
Zairyo/Journal of the Society of Materials Science, Japan, 2008, 57 (06) :596-602
[25]   Relationship between the mechanical properties and structure of a suspension plasma-sprayed thermal barrier coating with columnar microstructure [J].
Yamazaki, Yasuhiro ;
Morikawa, Masahiro ;
Hamaguchi, Tatsuya ;
Habu, Yoichiro ;
Ohide, Yuhei ;
Takagi, Kaito .
SURFACE & COATINGS TECHNOLOGY, 2022, 439
[26]   Improved thermal fatigue resistance in thermal barrier coatings via suspension plasma spray technique [J].
Yamazaki, Yasuhiro ;
Matsuura, Satoshi ;
Hamaguchi, Tatsuya ;
Nagai, Masaya ;
Habu, Yoichiro .
MATERIALS LETTERS, 2020, 280 (280)
[27]   Evaluation of interfacial strength by an instrumented indentation method and its application to an actual TBC vane [J].
Yamazaki, Yasuhiro ;
Kuga, Shin-ichiro ;
Yoshida, Toshihiko .
ACTA METALLURGICA SINICA-ENGLISH LETTERS, 2011, 24 (02) :109-117
[28]   Development of YSZ Thermal Barrier Coatings Using Axial Suspension Plasma Spraying [J].
Zhou, Dapeng ;
Guillon, Olivier ;
Vassen, Robert .
COATINGS, 2017, 7 (08)