Improving building thermal comfort through passive design-An experimental analysis of phase change material 3D printed concrete

As the effects of climate change are felt around the world, it is important to consider more sustainable practices in every industry to reduce greenhouse gas emissions and preserve resources. Sustainable practices in the building sector and construction industry include incorporating passive design solutions into the building design and constructing with recycled materials. In this research the main passive design solution considered is thermal energy storage by latent heat capacity of phase change materials (PCMs). Construction with bricks is widely used in the developing world, allowing much potential for the use of recycled brick aggregate in construction composites. This research is the first of its kind on PCM inclusion by aggregate impregnation of recycled brick aggregate in 3D printed concrete (3DPC). Two cavity facade sections are 3D printed using two concrete mix designs - the first, in which 64% of the natural aggregate in the mix is replaced with recycled brick aggregate, and the second, adjusted from the first by an addition of PCM to the pores of the recycled brick aggregate by vacuum impregnation, creating concrete with a total average latent heat capacity of 7360 J/kg. These facade sections are used in four sets of thermal tests in Stellenbosch, South Africa. It is concluded that by latent heat storage, PCM delays heat transfer through the PCM-3DPC passive design facade section, significantly increasing the time that internal ambient temperatures remain within standardised ranges of thermal comfort, and reducing the maximum internal ambient temperatures by up to 3.9 degrees C. Minimal leakage of PCM is proven by effectiveness of the PCM in the PCM-3DPC facade section after five months of exposure to outdoor ambient spring and summer conditions.