Numerical simulation of gas-solid flow in a cyclone separator with additional inlet

In this study, an additional inlet was added to the gas-solid cyclone separator to enhance the separation efficiency. Four different heights were tested, including 0.95D, 1.4D, 1.5D, and 1.95D (D is the diameter of the cylindrical section). The investigation involved two inlet flow conditions: increasing and dividing the inlet flow rate. The finite volume method and Reynolds stress turbulence model were used to solve the averaged Navier-Stokes equations, whereas the Eulerian-Lagrangian approach and discrete phase model (DPM) were applied to track particles with a uniform diameter of 0.5-1.8 microns as the discrete phase. Owing to the low Stokes number and small and low-volume-fraction particles, a one-way coupling method was employed between air and the particles. The addition of an additional inlet reduced the static pressure in the center and downstream areas and increased the reverse flow velocity at the end of the cyclone. The installation of an additional inlet at 0.95D had the most positive effect on the separation efficiency, with an increase of 28.8% in the increasing flow rate case and 19.6% in the dividing flow rate case compared with the cyclone without an additional inlet. Furthermore, the increase in the separation efficiency of the submicron particles was greater than that of the larger particles in both flow distribution cases.