High-Throughput in Situ Characterization of Polymer Crystallization under an Intense Flow, High Pressure, and Cooling Gradient during Injection Molding

被引:16
作者
Yin, Jin [1 ]
Deng, Lu-Feng [1 ]
Ma, Guo-Qi [1 ]
Wu, Feng-Yang [1 ]
Xu, Jia-Zhuang [1 ]
Gao, Xueqin [1 ]
Bian, Fenggang [2 ]
Lei, Jun [1 ]
Zhong, Gan-Ji [1 ]
Li, Zhong-Ming [1 ]
机构
[1] Sichuan Univ, Coll Polymer Sci & Engn, State Key Lab Polymer Mat Engn, Chengdu 610065, Peoples R China
[2] Chinese Acad Sci, Shanghai Adv Res Inst, Shanghai Synchrotron Radiat Facil, Shanghai 201204, Peoples R China
基金
中国国家自然科学基金; 国家重点研发计划;
关键词
BETA-NUCLEATING AGENT; ISOTACTIC POLYPROPYLENE; SUPERMOLECULAR STRUCTURE; MECHANICAL-PROPERTIES; HEXAGONAL PHASE; SHEAR-FLOW; POLYETHYLENE; MORPHOLOGY; CRYSTALS; KINETICS;
D O I
10.1021/acs.macromol.3c00194
中图分类号
O63 [高分子化学(高聚物)];
学科分类号
070305 ; 080501 ; 081704 ;
摘要
Injection molding is a polymer-processing method widelyused, whichconsumes about one-third of global plastics and produces 80% of plasticparts. However, it is still challenging to in situ reveal the structuralevolution of polymers during injection molding, which is a long-standingobstacle to understand the relationship of processing-structure-property.This work has first built an in situ investigation system with theaid of a highly brilliant synchrotron X-ray and large experimentalspace with a length of 30 m, width of 8 m, and height of 6 m, allowingthe installation of an industrial-scale injection molding machine.Based on the characterization system, the fast millisecond-resolvedstructural evolution of general semicrystalline polymers is identified.Various structural types of information including crystallizationkinetics, polymorphism, and the growth and orientation of their lamellarcrystals under an actual environment of non-isothermal crystallizationwith a cooling gradient, intense flow, and high pressure during injectionmolding have been revealed for the first time. The high-throughputfeature of the system provides a vital prerequisite for the subsequentestablishment of a quantitative database of processing parameter-structure-performanceand the precise regulation of polymer aggregation structures, whichis valuable for the digitalization and intelligence of the developmentof the injection molding industry and integration into the IndustrialInternet.
引用
收藏
页码:4111 / 4122
页数:12
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