Calculating diffusion coefficients from molecular dynamics simulations for modelling foam processes of polypropylene: Investigating different process conditions and blowing agents

The choice of blowing agent is very important in foaming processes. In an earlier work the use of molecular dynamics simulations for the estimation of the diffusion coefficients of different blowing agents was discussed at elevated temperatures above the melting point. Therein it was shown that these simulations can give valuable information on blowing agent diffusion in polypropylene. The aim of the recent work is to expand this discussion to the simulation of different influences like pressure, blowing agent mixtures and blowing agents with higher molecular weight at temperatures above the melting point of PP. First a pressure range applied on the combined system of polymer and blowing agent, reasonable for the foam processing is discussed and their influence on the diffusion coefficients for CO2 in polypropylene is evaluated via MD simulations. The next step is the investigation of the influence of mixing a blowing agent with a co-blowing agent. The last part is the presentation of diffusion coefficients for different organic solvents, namely 2-propanol, acetone, ethyl acetate and butyl acetate which could be used as potential co-blowing agents. For both, the change in pressure and the mixing of blowing agents for the systems in question only small influences on the diffusion coefficients was discovered. The results of the diffusion coefficients for the different organic solvents are compared to each other and with former results, considered different molecular structure, size and polarities and are found to be reasonable.