Chatter suppression analysis for variable pitch cutter in milling

被引:4
|
作者
Dong, Xinfeng [1 ,2 ]
Li, Xinyong [2 ]
Zhang, Lei [2 ]
Zhao, Fu [2 ]
Li, Yongsheng [1 ]
Yang, Yong [3 ]
机构
[1] Weifang Univ, Tianrui Maglev Ind Coll, Weifang 261061, Peoples R China
[2] State Key Lab Smart Mfg Special Vehicles & Transmi, Baotou 014030, Inner Mongolia, Peoples R China
[3] Suzhou Univ Sci & Technol, Coll Mech Engn, Suzhou 215009, Peoples R China
来源
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY | 2024年 / 131卷 / 5-6期
关键词
Milling stability; Variable pitch cutter; Low and high radial immersions; Chatter types; SEMI-DISCRETIZATION METHOD; STABILITY PREDICTION; HELIX; PATH;
D O I
10.1007/s00170-023-11887-z
中图分类号
TP [自动化技术、计算机技术];
学科分类号
0812 ;
摘要
Milling cutter with variable pitches can effectively suppress chatter. In order to quickly and accurately calculate stability boundaries in the milling process with variable pitches, a novel method is constructed to calculate the stability boundary of delay differential equations (DDEs) involving inconsistent delay terms. Firstly, the stability analysis is derived separately involving the variable pitch cutter (VPC) for low and high radial immersions. Two dynamic models are different depending on how many teeth participate in cutting simultaneously. Secondly, the stability boundary is constructed based on the supposed method for the two typical cases, which has nearly 10 times increase in computational efficiency. The validity of stability boundary is verified by the time-domain simulation, in which various chatter types are also explained in detail. Finally, a milling experiment was conducted to demonstrate the effectiveness of the proposed method by machined surface morphology. This study provides a theoretical framework for the rapid and high-precision stability analysis of dynamic models with variable pitches.
引用
收藏
页码:3193 / 3203
页数:11
相关论文
共 50 条
  • [31] Chatter stability analysis of variable speed milling with helix angled cutters
    Xiong, Bin
    Wei, Yuan
    Gu, Dan
    Zhao, Dongfang
    Wang, Baoqiang
    Liu, Shulin
    PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART B-JOURNAL OF ENGINEERING MANUFACTURE, 2021, 235 (05) : 850 - 861
  • [32] Research on the influence of cutter overhang length on robotic milling chatter stability
    Ji, Yongjian
    Liu, Runnan
    SCIENTIFIC REPORTS, 2024, 14 (01):
  • [33] Toolpath dependent chatter suppression in multi-axis milling of hollow fan blades with ball-end cutter
    Zhou, Xu
    Zhang, Dinghua
    Luo, Ming
    Wu, Baohai
    INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2014, 72 (5-8): : 643 - 651
  • [34] Toolpath dependent chatter suppression in multi-axis milling of hollow fan blades with ball-end cutter
    Xu Zhou
    Dinghua Zhang
    Ming Luo
    Baohai Wu
    The International Journal of Advanced Manufacturing Technology, 2014, 72 : 643 - 651
  • [36] Modeling dynamics and stability of variable pitch and helix milling tools for development of a design method to maximize chatter stability
    Comak, Alptunc
    Budak, Erhan
    PRECISION ENGINEERING-JOURNAL OF THE INTERNATIONAL SOCIETIES FOR PRECISION ENGINEERING AND NANOTECHNOLOGY, 2017, 47 : 459 - 468
  • [37] Stability analysis for milling system with variable pitch cutters under variable speed
    Huang, Jianwei
    Deng, Pengfei
    Li, He
    Wen, Bangchun
    JOURNAL OF VIBROENGINEERING, 2019, 21 (02) : 331 - 347
  • [38] An unequal pitch ball-end milling cutter with micro-groove structure for suppressing CFRP milling chatter based on coordinated regulation of time delay effect and milling force
    Deng, Jun
    Wang, Fuji
    Lin, Yongquan
    Sun, Li
    INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2025, 137 (3-4): : 1437 - 1456
  • [39] Milling chatter suppression in viscous fluid: A feasibility study
    Zhang, Zhao
    Li, Hongguang
    Meng, Guang
    Ren, Song
    INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2017, 120 : 20 - 26
  • [40] Chatter suppression in micro end milling with process damping
    Rahnama, Ramin
    Sajjadi, Mozhdeh
    Park, Simon S.
    JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2009, 209 (17) : 5766 - 5776