Energy absorption of polyurethane filled Al 6061 honey comb sandwiched structure

The energy absorption characteristics of composites are developed for applications likely to be subjected to sudden or prolonged impacts. In lightweight applications, the possibilities of Al 6061 composites are being explored with various known materials with similar properties. Three materials of low densities but high strength was combined: hexagonal honeycomb Al 6061 core was sandwiched with polyurethane foam and embedded within two glass fiber-reinforced polymer plates. L-9 orthogonal array Taguchi DOE was adopted for the design of the experiment varying the polyurethane mixture, core height, and face sheet thickness using the three-factor method. From the output of the Taguchi DOE, twenty-seven samples were fabricated. In order to determine the force-displacement relationship for each of the test samples, a three-point bending test was performed on a universal testing machine. Energy absorption (EA) and crushing force (CF) were determined from the force and displacement values. These values were then optimized to minimize the PCF while maximizing EA. Numerical analysis performed correlated with the results from experimental samples after testing. Since energy absorption is a measure of applied force and the resulting displacement on a material, the energy absorption characteristics were discussed.