A novel cold air electrostatic minimum quantity lubrication (CAEMQL) technique for the machining of titanium alloys Ti-6Al-4 V

被引:11
作者
Liu, Fucai [1 ,2 ]
Wu, Xizhuan [1 ,2 ]
Xia, Yu [1 ,2 ]
Lv, Tao [3 ]
Zhang, Ruochong [1 ,2 ]
Hu, Xiaodong [1 ,2 ]
Xu, Xuefeng [1 ,2 ]
机构
[1] Zhejiang Univ Technol, Coll Mech Engn, Hangzhou 310023, Peoples R China
[2] Zhejiang Univ Technol, Key Lab Special Purpose Equipment & Adv Proc Techn, Minist Educ & Zhejiang Prov, Hangzhou 310023, Peoples R China
[3] Ningbo Polytech, Dept Mech Engn, 288Lushan Rd, Ningbo 315800, Peoples R China
关键词
Cold air electrostatic minimum quantity lubrication; Titanium alloy; Heat transfer characteristics; Milling performance; Chip morphology; TOOL WEAR; MQL TECHNIQUE; STEEL; PERFORMANCE; LIFE; DRY; TEMPERATURES; JET;
D O I
10.1007/s00170-023-11222-6
中图分类号
TP [自动化技术、计算机技术];
学科分类号
0812 ;
摘要
The milling of titanium alloys is usually associated with a high cutting temperature and severe tool wear. Therefore, flood cooling technologies have been conventionally employed to prolong the tool life and improve the quality of the machined surface. However, the negative impact on the environment and waste disposal problems caused by the vast quantity of metalworking fluids used in the process have become significant. In this study, a new machining method called "cold air electrostatic minimum quantity lubrication (CAEMQL)" is proposed for machining titanium alloy Ti-6Al-4 V. The milling performance of CAEMQL was systematically assessed in terms of cutting force, cutting temperature, surface roughness, tool life, tool wear, and chip morphology, using minimum quantity lubrication (MQL), electrostatic minimum quantity lubrication (EMQL), and cold air minimum quantity lubrication (CAMQL) as benchmarks. It was found that CAEMQL resulted in improved critical heat flux and steady-state heat transfer performance compared to MQL, EMQL, and CAMQL, which thus produced a lower milling force, smaller milling temperature, better surface quality, and less tool wear. The degree of chip segmentation was enhanced with less deformation under CAEMQL due to its synergistic cooling and lubrication effect.
引用
收藏
页码:3437 / 3452
页数:16
相关论文
共 50 条
[41]   Effect of flow rate in minimum quantity lubrication (MQL) in micro-drilling of Ti-6Al-4V [J].
Kumar, Ashok ;
Bhagat, Kartik Chandra ;
Gangopadhyay, Soumya ;
Das, Purnendu .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2024, 135 (11-12) :5173-5186
[42]   Feasibility Study on the Minimum Quantity Lubrication in High-Speed Helical Milling of Ti-6Al-4V [J].
Qin, Xuda ;
Gui, Linjing ;
Li, Hao ;
Rong, Bin ;
Wang, Dongsheng ;
Zhang, Hongzhou ;
Zuo, Gaocheng .
JOURNAL OF ADVANCED MECHANICAL DESIGN SYSTEMS AND MANUFACTURING, 2012, 6 (07) :1222-1233
[43]   A New Cutting Tool Design for Cryogenic Machining of Ti-6Al-4V Titanium Alloy [J].
Shokrani, Alborz ;
Newman, Stephen T. .
MATERIALS, 2019, 12 (03)
[44]   STUDY ON TOOL WEAR, SURFACE ROUGHNESS AND TOOL VIBRATION UNDER MINIMUM QUANTITY LUBRICATION ENABLED CNC TURNING OF Ti-6Al-4V ALLOY [J].
Swain, Samarjit ;
Panigrahi, Isham ;
Sahoo, Ashok Kumar ;
Panda, Amlana ;
Kumar, Ramanuj .
SURFACE REVIEW AND LETTERS, 2022, 29 (11)
[45]   Machinability of Titanium Alloy (Ti-6Al-4V) in Environmentally-Friendly Micro-Drilling Process with Nanofluid Minimum Quantity Lubrication Using Nanodiamond Particles [J].
Nam, Jungsoo ;
Lee, Sang Won .
INTERNATIONAL JOURNAL OF PRECISION ENGINEERING AND MANUFACTURING-GREEN TECHNOLOGY, 2018, 5 (01) :29-35
[46]   Experimental investigation on the effect of the material microstructure on tool wear when machining hard titanium alloys: Ti-6Al-4V and Ti-555 [J].
Nouari, M. ;
Makich, H. .
INTERNATIONAL JOURNAL OF REFRACTORY METALS & HARD MATERIALS, 2013, 41 :259-269
[47]   Development of a cyclic liquid nitrogen injection system and its application to minimum quantity lubrication milling of the Ti-6Al-4V alloy [J].
Paschoalinoto, Nelson W. ;
Batalha, Gilmar F. ;
Ladivez, Paulo S. ;
Bordinassi, Ed C. ;
de Lima Filho, Aderval F. ;
de L. X. Ribeiro, Gleicy .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2022, 118 (5-6) :1529-1552
[48]   A combined numerical and experimental investigation of minimum quantity lubrication applied to end milling of Ti6Al4V alloy [J].
Narayanan, Sabarish V. ;
Benjamin, Mark D. ;
Hariharan, M. V. ;
Keshav, Raja ;
Raj, D. Samuel .
MACHINING SCIENCE AND TECHNOLOGY, 2020, 25 (02) :209-236
[49]   Tool wear in Ti-6Al-4V alloy turning under oils on water cooling comparing with cryogenic air mixed with minimal quantity lubrication [J].
Lin, Haisheng ;
Wang, Chengyong ;
Yuan, Yaohui ;
Chen, Zhihua ;
Wang, Qimin ;
Xiong, Weiqiang .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2015, 81 (1-4) :87-101
[50]   Study of eco-friendly emulsions in minimum quantity lubrication-assisted micromilling of Ti6Al4V [J].
Roushan, Ashutosh ;
Rao, Uppu Srinivas ;
Sahoo, Priyabrata ;
Patra, Karali .
PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART E-JOURNAL OF PROCESS MECHANICAL ENGINEERING, 2025,