Temperature rises and constitutive equation of homogenized 6063 aluminum alloy for extrusion

The effect of temperature rises on the flow stress and constitutive equation of homogenized 6063 aluminum alloy was studied by theoretical analysis, numerical simulation, and experiments. The results showed that the temperature rises increased with the decreases of deformation temperatures and the increases of strain rates, which caused the flow softening. The modification of the flow stresses of 6063 aluminum alloy was carried out. A strain compensation constitutive equation based on the Arrhenius equation and Zener-Hollomon parameter was introduced to predict the flow behavior of 6063 aluminum alloy. The calculated flow stresses were consistent with the experimental results, and its average absolute relative error was only 3.25%. Finally, the established constitutive equation was substituted into the Deform-3D software. The corresponding extrusion experiments were carried out. The maximum extrusion pressures and maximum exit temperatures in the numerical simulation were in good agreement with those in the experiments, which confirmed the accuracy and reliability of the established constitutive equation.