Effect of different implant angulations on the biomechanical performance of prosthetic screws in two implant-supported, screw-retained prostheses: A numerical and experimental study

Statement of problem. A mesiodistal angle frequently forms between 2 splinted implant-supported, screw-retained fixed dental prostheses (TIS-FDPs). Mechanical complications commonly occur in prosthetic screws. Studies regarding the effect of the degree of implant angulation on the biomechanical performance of prosthetic screws in TIS-FDPs are sparse.Purpose. The purpose of this numerical and experimental study was to investigate the effects of different implant angulations on the biomechanical performance, including stress distribution, stability of the screw joint, and surface morphology change of the prosthetic screws in TIS-FDPs.Material and methods. TIS-FDPs were classified into 4 groups: 0, 10, 20, and 30 degrees based on the degree of mesiodistal angle between the long axes of the 2 implants. In the finite element analysis (FEA), 4 series of 3D models were constructed and loaded with simulated occlusal forces. The von Mises stresses and rotational angles of the prosthetic screws were then calculated. In the mechanical test, each group of 5 TIS-FDPs with 10 prosthetic screws was tested under 1 million loading cycles by using a universal testing machine. The removal torque values (RTVs) and the surface roughness of the prosthetic screws were measured after cyclic loading. The normality of the outcome variables was assessed by the Shapiro-Wilk test. Analysis of variance and the Kruskal-Wallis test were used for further analysis (& alpha;=.05).Results. The FEA results showed that the von Mises stresses of the prosthetic screws were concentrated in the first screw thread crest engaged with the abutment, and the maximum values of the threads and the rotation angles of the prosthetic screws increased in the 2-implant mesiodistal angulation from 0 to 30 degrees. The mechanical tests showed that the RTVs of the prosthetic screws in each group were not significantly different after 1 million loading cycles (P=.107). The surface roughness of the crest of the first 2 threads of the prosthetic screws in the 30-degree group changed significantly compared with those in the other groups.Conclusions. When TIS-FDPs were delivered, larger angulations of the 2 splinted implants seemed to increase the stress concentrated on the crest of the first engaged thread and the rotation angles of the prosthetic screws. After 1 million loading cycles, significant surface adhesive wear was identified on the crest of the first 2 threads of the prosthetic screws in the 30-degree group compared with groups with a smaller angulation.