Experimental investigation and numerical analysis on the stability of curved CFRP thin-walled pipe truss

This paper investigates the stability performance of a large-scale carbon fiber reinforced composite (CFRP) truss used in the keel structure of a stratospheric airship. An ultimate load-bearing test was performed on an approximately 4 m long curved CFRP thin-walled pipe truss, which was reduced to sliding supports at both ends to simulate force conditions in the normal service phase. A modified initial geometric imperfection (GI) simulation method was employed to conduct a linear and nonlinear finite element (FE) buckling analysis of the structure, considering the composite lay-up of the thin-walled pipe. Parametric analysis studies were also conducted to improve simulation accuracy and lightweight design. Results show that the structure exhibits linear behavior under the ultimate load level, with failure occurring at the span position of the lower chord. The FE model predicts the ultimate load capacity and stiffness of the structure accurately, and the parametric analysis reveals the significance of choosing a reasonable imperfection form and amplitude for the FE analysis, as well as the significant effect of ply orientation on structural performance. This study provides valuable insights into the design and optimization of CFRP trusses used in the keel structure of stratospheric airships.