Research on Fault-Tolerant Control of Distributed-Drive Electric Vehicles Based on Fuzzy Fault Diagnosis

This paper addresses the fault problem in distributed-four-wheel-drive electric vehicle drive systems. First, a fault-factor-based active fault diagnosis strategy is proposed. Second, a fault-tolerant controller is designed to reconstruct motor drive torque based on vehicle stability. This controller ensures that the vehicle maintains stability by providing fault-free motor output torque based on fault diagnosis results. To validate the effectiveness of the fault diagnosis and fault-tolerant control, SIL simulation is conducted using MATLAB/Simulink and CarSim. A hardware-in-the-loop (HIL) simulation platform with the highest confidence level is established based on NI PXI and CarSim RT. Through the HIL simulation experiments, it is shown that the proposed control strategy can accurately diagnose the operating state of the motor, rebuild the motor torque based on stability, and demonstrate robust stability when the drive system fails. Under various fault conditions, the maximum error in the vehicle lateral angular velocity is less than 0.017 rad/s and the maximum deviation in the lateral direction is less than 0.7 m. These findings substantiate the highly robust stability of the proposed method.