Effect of ceria content in Ni-Ce-Al catalyst on catalytic performance and carbon/coke formation in dry reforming of CH4

In this study, to enhance the catalytic activity and minimize the carbon/coke formation, cerium incorporated alumina-supported new Ni-Ce-Al catalysts were investigated in dry reforming of biogas. Ni-Ce-Al catalysts were synthesized by the modified one-pot sol-gel method in an inert environment. To determine the effect of the Ce/Al ratio on physico-chemical properties of catalysts and their activity, Ni (5 wt %) catalysts with different Ce/Al ratios (0/1, 1/2, 1/1, 2/1 b y wt.) were tested in a fixed-bed flow reactor using an equimolar ratio of CH4/CO2/Ar gas mixture. To explain the correlation between catalytic activity and catalyst properties, characterization studies were carried out by using N2 adsorption -desorption isotherms, XPS, XRD, SEM-EDS, TEM, ICP-OES, DRIFT, O2-TPO and TGA methods before and after activity tests. XRD analysis showed that both CeO2 and g-Al2O3 crystalline phases with metallic Ni having different peak intensities were separately formed in all the catalysts. Among the catalysts of different Ce/Al ratios, the Ni-1Ce-1Al catalyst containing equal amounts of Al and Ce has the smallest CeO2 crystallite size. This catalyst also has the highest pore diameter and volume. XPS analysis showed that Ce incorporation into the Ni-based Al2O3 catalyst decreased the NiAl2O4 formation. DRIFT analysis indicated that the addition of ceria into the support material decreased the Lewis acidity of alumina. During 25-h long-term activity test, the conversions of CH4 and CO2 obtained with the catalyst Ni-1Ce-1Al (Ce/Al ratio is 1/1) were approximately the same and averaged 76% and 85%, respectively. This behavior of the catalyst indicates its high stability. TGA, XRD and SEM analyzes performed with the used Ni-1Ce-1Al and Ni-Al catalysts show very little carbon formation in the catalyst containing equal weights of Ce and Al compared to the catalyst without Ce. This result shows that the addition of cerium to the catalyst structure prevents carbon deposition due to its special oxygen mobility. This study showed that the crystallite size of CeO2 in the catalyst structure strongly influences preventing carbon accumulation in the dry reforming reaction.& COPY; 2023 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.