Emission reduction of PCDD/Fs by flue gas recirculation and activated carbon in the iron ore sintering

One of the main sources of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) in the environment is the sintering of iron ore. Both flue gas recirculation (FGR) and activated carbon (AC), which have the impact of decreasing both PCDD/Fs and conventional pollutants (NOx, SO2, etc.), are significant technologies for the abatement of PCDD/Fs from the sintering exhaust gas. This work involved the first measurement of PCDD/Fs emissions during FGR and a thorough analysis of the impact of PCDD/Fs reduction following the coupling of FGR and AC technologies. According to the measured data, the ratio of PCDFs to PCDDs in the sintered flue gas was 6.8, indicating that during the sintering process, the PCDD/Fs were primarily produced by de novo synthesis. Further investigation revealed that FGR initially removed 60.7% of PCDD/Fs by returning it to the high temperature bed, and AC further removed 95.2% of the remaining PCDD/Fs through physical adsorption. While AC is better at removing PCDFs and can efficiently remove tetra-to octa-chlorinated homologs, FGR is more effective at removing PCDDs and has higher removal efficiency for hexa-to octa-chlorinated PCDD/Fs. Together, they complement each other with a removal rate of 98.1%. The study's findings are instructional for the process design of combining FGR and AC technologies to reduce PCDD/Fs in the sintered flue gas.