Anode characteristics and electrochemical machining of U71Mn alloy in different electrolyte solutions

Electrochemical machining (ECM) is one of the most ideal machining methods for difficult-to-cut material of U71Mn alloy. Therefore, it is vital to obtain the electrochemical characteristics of the material. In this paper, these characteristics are measured with an electrochemical station, and a series of experiments are conducted to verify them. The electrolyte solutions of 15 wt.% NaNO3 and 15 wt.% NaCl are selected for the experiments. The polarization experimental results indicate a broader range of passive regions in the NaNO3 electrolyte solution compared with that in the NaCl. This means that a higher voltage is required to break down the passive film in ECM experiments. Meanwhile, the current efficiency of the alloy is measured in 15 wt.% NaNO3 and 15 wt.% NaCl. The results indicate that the current efficiency of U71Mn alloy in NaCl electrolyte solution is higher than that in NaNO3 electrolyte solution. The electrochemical characteristics of U71Mn alloy are verified with a series of single-factor experiments, and reasonable machining parameters are obtained. The suitable range of machining voltage is 10 to 20 V, and the range of inter-electrode gap is 0.1 to 0.2 mm in these two electrolyte solutions. Finally, multi-parameter experiments are carried out in these two electrolyte solutions to obtain machining samples. The experimental results show that 15 wt.% NaNO3 proved to be a better electrolyte solution for U71Mn alloy, the surface roughness (SR) of the workpiece is Sa 0.72 mu m, and the material removal rate (MRR) is 0.096 g/min.