Hybrid ceramic insulation made of oxide fiber ceramic matrix composite and paper-based ceramic for hot forming tools

被引:3
|
作者
Galiev, Elmar [1 ]
Tran, Ricardo [1 ]
Winter, Sven [1 ]
Lindner, Felix [2 ]
Puchas, Georg [2 ]
Wuestner, Cornell [3 ]
Thomas, Mandy [3 ]
Knohl, Stefan [3 ]
Psyk, Verena [1 ]
Schaffoener, Stefan
Krenkel, Walter [2 ]
Kraeusel, Verena
机构
[1] Fraunhofer Inst Machine Tools & Forming Technol, Reichenhainer Str 88, D-09126 Chemnitz, Germany
[2] Univ Bayreuth, Chair Ceram Mat Engn, Prof Rudiger Bormann Str 1, D-95447 Bayreuth, Germany
[3] Papiertechn Stiftung PTS, Pirnaer Str 37, D-01809 Heidenau, Germany
来源
OPEN CERAMICS | 2023年 / 15卷
关键词
FEM-Simulation; Tool insulation; Hot forming; Oxide fiber composites; TEMPERATURE;
D O I
10.1016/j.oceram.2023.100403
中图分类号
TQ174 [陶瓷工业]; TB3 [工程材料学];
学科分类号
0805 ; 080502 ;
摘要
Many modern automotive and aerospace components are heat-formed at temperatures up to 900 degrees C. Due to the high tool temperature, insulations are employed to reduce the heat loss and the energy consumption of the process. However, current insulation materials for the force flow of these processes still require active countercooling. In this study, the performance of a novel hybrid structure with improved insulation capability for such applications was investigated. It consisted of an outer frame made of an oxide fiber composite (OFC) and a paperbased ceramic (PBC) as a filler. The mechanical and thermal properties for both materials were determined and implemented in a finite element model (FEM) to numerically design the layout of a hybrid structure. Experimental load tests in process-oriented conditions validated the simulation results. The hybrid insulation appears promising, as mechanical stability and good insulation capabilities were confirmed.
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页数:13
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