Numerical study of condensation heat transfer performance and liquid film distribution characteristics in small-scale helium liquefiers

At present, the liquefaction rate of small-scale helium liquefiers using 4 K cryocoolers is generally low. Helium condensation, the most critical heat transfer process in the system, is seldomly studied, and the design of condenser lacks accurate theoretical guidance. In this study, a CFD model for the film condensation of helium on the surfaces of condensers in small-scale helium liquefiers was established and verified. Compared with cryo-genic fluids such as nitrogen, in the condensation of helium, the temperature difference and thermal resistance between the gas-liquid interface and saturated vapor cannot be ignored under small condensation temperature differences. On different surfaces of a cylindrical condenser, the thickness of liquid film on the vertical surface is lower than those on the horizontal surfaces, and its heat transfer coefficient is 1-3 times than those of horizontal surfaces. When the cooling capacity increases from 1 W to 2 W at 4.21 K, with the increase of the condensation temperature difference and thermal resistance brought by liquid film, the average heat transfer coefficient of condenser decreases from 530 W/(m2 K) to 446 W/(m2 K), the condensation efficiency decreases by 11.7 %. This study aims to provide theoretical guidance for the optimal design of the helium condensers in small-scale helium liquefiers.