Advances in ultrasonic welding of lightweight alloys: A review

被引:19
作者
Abbas, Zeshan [1 ]
Zhao, Lun [1 ]
Deng, Jianxiong [1 ]
Wang, Shicheng [1 ]
Hong, Wanlu [1 ]
机构
[1] Shenzhen Polytech Univ, Inst Ultrason Technol, Shenzhen 518055, Peoples R China
关键词
ultrasonic metal welding; lightweight alloys; welding process parameters; similar metals; dissimilar materials; LOW-CARBON STEEL; AL-CU JOINTS; MECHANICAL-PROPERTIES; ENERGY DIRECTORS; HEAT-GENERATION; ALUMINUM-ALLOY; PROCESS ROBUSTNESS; FATIGUE PROPERTIES; WELDED ALUMINUM; AL/MG ALLOYS;
D O I
10.1515/htmp-2022-0298
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
The lightweight alloy sheet materials have been widely used in industries such as automobiles, aviation, and aerospace. However, there are huge challenges in the structural joining process. Likewise, industries are probing new technologies and are rapidly adapting to more complex light alloy materials. The ultrasonic metal welding is a reliable solid-phase joining technology, which has incomparable development prospects in the high-strength joining of lightweight alloy sheet materials. This article summarizes the research progress of ultrasonic welding of aluminum alloy, magnesium alloy, and titanium alloy thin plates in recent years. The key features of this review article are the ultrasonic welding process, advantages, applications, and limitations. It introduces the welding process parameters to explore the breakthroughs for straightforward direction. Furthermore, to strengthen the phenomena, the current state of the ultrasonic welding of lightweight alloys and their future perspectives are also reflected.
引用
收藏
页数:25
相关论文
共 192 条
[21]   Heat transfer in friction stir welding - Experimental and numerical studies [J].
Chao, YJ ;
Qi, X ;
Tang, W .
JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING-TRANSACTIONS OF THE ASME, 2003, 125 (01) :138-145
[22]   Experimental investigation and process optimization of the ultrasonic welding applied to papersExperimentelle Untersuchung und Prozessoptimierung von Ultraschallschweissen von Papier [J].
Charlier, Q. ;
Viguie, J. ;
Harthong, B. ;
Toni, J. -B. ;
Terrien, M. ;
Imbault, D. ;
Peyroux, R. .
MATERIALWISSENSCHAFT UND WERKSTOFFTECHNIK, 2021, 52 (08) :891-906
[23]   Optimizing the shoulder diameter for double side friction stir welding of medium-thick TC4/AA2024 dissimilar alloys by Taguchi optimization technique [J].
Chen, Yang ;
Li, Yang ;
Shi, Lei ;
Wu, Chuansong ;
Li, Shengli ;
Gao, Song .
WELDING IN THE WORLD, 2023, 67 (08) :1887-1899
[24]   Ultrasonic system and ultrasonic metal welding performance: A status review [J].
Cheng, X. M. ;
Yang, K. ;
Wang, J. ;
Xiao, W. T. ;
Huang, S. S. .
JOURNAL OF MANUFACTURING PROCESSES, 2022, 84 :1196-1216
[25]   The Effect of Electrolytic Hydrogenation on Mechanical Properties of T92 Steel Weldments under Different PWHT Conditions [J].
Ciripova, Lucia ;
Falat, Ladislav ;
Homolova, Viera ;
Dzupon, Miroslav ;
Dzunda, Robert ;
Dlouhy, Ivo .
MATERIALS, 2020, 13 (16)
[26]   Ultrasonic plastic welding of CF/PA6 composites to aluminium: Process and mechanical performance of welded joints [J].
Dal Conte, Umberto F. ;
Villegas, Irene F. ;
Tachon, Julien .
JOURNAL OF COMPOSITE MATERIALS, 2019, 53 (18) :2607-2621
[27]   Process robustness and strength analysis of multi-layered dissimilar joints using ultrasonic metal welding [J].
Das, Abhishek ;
Masters, Iain ;
Williams, David .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2019, 101 (1-4) :881-900
[28]   Weldability assessment of Mg alloy (AZ31B) sheets by an ultrasonic spot welding method [J].
de Leon, Michael ;
Shin, Hyung-Seop .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2017, 243 :1-8
[29]   Impact of ultrasonic welding on multi-layered Al-Cu joint for electric vehicle battery applications: A layer-wise microstructural analysis [J].
Dhara, Sisir ;
Das, Abhishek .
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 2020, 791
[30]  
Dou G., 2020, Advanced Engineering Materials, V22, P1