Elongational flow-induced microstructure evolutions in polypropylene/layered double hydroxides nanocomposites

In this work, the effect of the non-isothermal elongational flow on the morphology and mechanical properties of polypropylene (PP)-based nanocomposites containing Mg-Al layered double hydroxides (LDHs) modified with stearate or oleate functional groups has been investigated. In particular, nanocomposites containing 5 and 10 wt% of LDHs prepared through melt compounding were subjected to uniaxial elongational flow at the exit of the extruder, leading to the formation of fibers characterized by different draw ratios (DRs). The mechanical characterization of the fibers demonstrated a progressive enhancement of the tensile strength as a function of the DR with increasing the content of nanofillers. Notably, for the fibers stretched at a DR of 200 and containing 10 wt% of LDHs modified with oleate groups, the tensile strength increased fourfold as compared to that of the unfilled matrix. These results have been attributed to a progressive enhancement of the extent of the dispersions of the embedded LDHs induced by the application of the elongational flow, as also confirmed by morphological analyses. In all, the obtained results demonstrated the beneficial effect of the elongational flow in promoting the achievement of superior mechanical properties in LDHs-containing nanocomposites, hence widening the application field of these nanostructured materials.Highlights PP/organomodified LDH nanocomposites were obtained through melt compounding. Nonisothermal elongational flow was applied to the extrudates at the die exit. Anisotropic fibers showed progressively enhanced tensile strength values. Elongational flow promoted a gradual evolution of the material microstructure. A gradual improvement of the nanofiller dispersion was observed upon elongation. Non-isothermal elongational flow promotes the achievement of enhanced nanofiller dispersion and improved tensile properties in LDHs-containing nanocomposites. image