Numerical Analysis of the Kinematic Accuracy of the Hermetic Harmonic Drive in Space Vehicles

The unfriendly-for-humans environment of space causes automatic or remotely controlled vehicles and devices to be used for its research. In robot and manipulator control systems, and also in mechanisms adjusting antennas and photovoltaic panels, the hermetic harmonic drive can be used. A special advantage of this type of gear is the ability to transfer power to an isolated space separated by physical barriers from external influences. Therefore, the purpose was to design gears that will allow achieving the highest kinematic precision for control systems by simultaneously maintaining their hermetics. The article presented an analysis of the kinematic accuracy of harmonic hermetic drives powered by four different types of wave generators. The generators used differed in construction but also caused other deformations of the flexspline. The calculation of angular displacement was prepared in the computer program Abaqus. The simulations were performed on virtual models of a complete harmonic hermetic drive using the finite element method (FEM). The results from the analysis allow the most favorable solution to be applied to the Mars rover drive or spacecraft control system. It was determined for which of the wave generators the kinematic accuracy is the highest and how high the backlash exists for the reversing rotation. Finally, the proposed design will allow one to increase the accuracy of the working movements and control of space vehicles while ensuring a minimal influence of the external ambient.