Fold Surfaces of Polymer Crystals Are Nucleation Sites: The Link between Polymer Decoration, Secondary Crystallization, and the Rigid Amorphous Fraction (RAF)

The fold surfaces of polymer crystals may become suitable nucleating sites for uncrystallized material left over during the primary crystallization process. This "nucleation by the folds surface" (NFS) ability is highlighted in the so-called polymer decoration technique in which vapors of polyethylene condense and crystallize on a cold fold surface substrate to form edge-on lamellae that reveal the folds and loops orientations in different growth sectors. In bulk materials, the primary crystallization leaves confined and uncrystallized material between lamellae. NFS, based on epitaxy-type interactions, is expected to take place in these confined and supercooled melt fractions before "true" homogeneous nucleation sets in. The insights provided help elucidate the structural features of the interlamellar layers of crystalline polymers, which overcomes the limits of global, indirect investigation techniques (e.g., differential scanning calorimetry (DSC)) used in attempts to analyze their structure in situ. The interlamellar layer is known to be divided into a rigid amorphous fraction (RAF) located in contact with the fold surfaces and a mobile amorphous fraction (MAF) at its center. The nature of the RAF-amorphous but rigid above its T-g, or crystalline-is still debated. The NFS provides a structural identity for the RAF that associates conformation disorder with stem orientation: the RAF is actually a "condis oriented" fraction. On heating, the small endotherm observed in DSC curves corresponds to its isotropization. The RAF is also a protonucleus for secondary crystallization and induces the growth of edge-on lamellae on top and in the interlamellar spaces of the primary crystals. As such, the RAF has also a layered lamellar structure. Polymer decoration, the "condis oriented" RAF, and the specific edge-on lamellar secondary crystallization are manifestations of the nucleation by the fold surfaces.