One-part eco-friendly alkali-activated concrete - An innovative sustainable alternative

The primary objective of this study is to develop an eco-friendly one-part alkali-activated concrete (OPAAC) by incorporating a combination of fly ash (FA), ground granulated blast furnace slag (GGBS), and micro silica (MS). In this investigation, the proportion of MS is maintained at 20% of FA, while the maximum replacement of FA with GGBS is set to 60%, varying in 20% intervals (i.e., 0%, 20%, 40%, and 60%). Further, the natural aggregates (NA) are substituted with recycled coarse aggregates (RCAs), ferrochrome slag aggregates (FCSAs), or a combination of both. The influence of GGBS and alternative aggregates (RCAs, FCSAs) on the mechanical properties of OPAAC is thoroughly examined. To provide a comprehensive assessment, the properties of OPAAC are compared against Ordinary Portland Cement (OPC) concrete (CC) of equivalent grades. Additionally, microstructural and mineralogical investigations are conducted to determine the formation of distinct hydration products, utilizing scanning electron microscopy (SEM) and X-ray diffractometry (XRD) techniques. In OPAAC containing FA, the primary hydration products identified are alkaline alumino silicate hydrates (CASH and NASH). As the GGBS content increases, calcium silicate hydrate (CSH) becomes the predominant hydration product. Furthermore, in order to assess the sustainability of OPAAC, an analysis of embodied CO2 emissions is performed, and the results are compared with CC and alkali-activated concrete. Notably, OPAAC comprising 40% FA replaced with GGBS, 50% RCAs, and 50% FCSAs demonstrates the most favourable mechanical properties and exhibits lower CO2 emissions.