Study on non-destructive testing of rail rolling contact fatigue crack based on magnetic barkhausen noise

被引:5
|
作者
Lin, Qiang [1 ,2 ]
Jiang, Shenghui [1 ]
Tian, Haidong [1 ]
Ding, Haohao [1 ]
Wang, Wenjian [1 ]
Guo, Jun [1 ]
Liu, Qiyue [1 ]
机构
[1] Southwest Jiaotong Univ, Tribol Res Inst, State Key Lab Tract Power, Chengdu 610031, Peoples R China
[2] Zhejiang Normal Univ, Key Lab Urban Rail Transit Intelligent Operat & Ma, Jinhua 321004, Peoples R China
基金
中国博士后科学基金; 中国国家自然科学基金;
关键词
Rail crack; Rolling contact fatigue; Plastic deformation; Magnetic barkhausen noise; LOW-CYCLE FATIGUE; RESIDUAL-STRESS; CASE-DEPTH; DAMAGE; WEAR; STEEL; MICROSTRUCTURE; EMISSION; DEFORMATION; SIGNAL;
D O I
10.1016/j.wear.2023.204965
中图分类号
TH [机械、仪表工业];
学科分类号
0802 ;
摘要
Rail rolling contact fatigue (RCF) crack and other rail damage have great impact on the normal operation of the railway system. The detection and evaluation of RCF crack can effectively ensure the running safety of the train. Compared with the traditional non-destructive testing methods, the characteristics of Magnetic Barkhausen Noise (MBN) detection technology such as easier implementation, higher efficiency and faster inspection process etc., make it an ideal choice for non-destructive detection technology of rail RCF crack. Therefore, this paper studied the influence of plastic deformation layer and crack of rail roller on MBN signal. The detection equipment based on MBN signal was built and used to detect and characterize the rail PDL and cracks. The wheel-rail rolling-sliding tests were conducted on a twin-disc tribometer to prefabricate the rail RCF crack and PDL. Experimental results proved that MBN signal decreased with the increase in plastic deformation layer (PDL) thickness. Crack initiation would release the residual compressive stress (RCS) of material surface, resulting in the abnormal increase in MBN signal under the general trend of gradually weakening. The influence mechanism of cracks on MBN signals was analyzed and discussed.
引用
收藏
页数:13
相关论文
共 50 条
  • [31] Non-Destructive Determination of Surface Residual Stresses in Electron Beam Welded AISI 410 Martensitic Stainless Steel Using the Magnetic Barkhausen Noise Technique
    Yelbay, Hasan Ilker
    Gur, Cemil Hakan
    METALS, 2025, 15 (03)
  • [32] Development and testing of new sensors for the study of magnetic Barkhausen noise
    Grum, J
    INTERNATIONAL JOURNAL OF MATERIALS & PRODUCT TECHNOLOGY, 2006, 26 (1-2) : 152 - 162
  • [33] Assessment of fatigue crack length via plastic deformation in compact tension specimens using magnetic Barkhausen noise
    de los Reyes-Rodriguez, F.
    de Diego-Velasco, G.
    Capo-Sanchez, J.
    Franco-Fidalgo, E.
    REVISTA DE METALURGIA, 2013, 49 (04) : 275 - 283
  • [34] Numerical study on rolling contact fatigue in rail steel under the influence of periodic overload
    Nejad, Reza Masoudi
    ENGINEERING FAILURE ANALYSIS, 2020, 115
  • [35] Rolling contact fatigue testing of peek based composites
    Avanzini, A.
    Donzella, G.
    Gallina, D.
    Pandini, S.
    Petrogalli, C.
    ICEM 14: 14TH INTERNATIONAL CONFERENCE ON EXPERIMENTAL MECHANICS, VOL 6, 2010, 6
  • [36] Effect of non-uniform microstructure on rolling contact fatigue performance of bainitic rail steel
    Zhang Ruijie
    Zheng Chunlei
    Lv Bo
    Zhang Peijun
    Gao Guhui
    Yang Yongqiang
    Zhang Fucheng
    INTERNATIONAL JOURNAL OF FATIGUE, 2022, 159
  • [37] Peridynamic analysis of rolling contact fatigue crack propagation in rail welding joints with pore defects
    Li, Shirui
    Wang, Xiaoming
    Dong, Weijia
    He, Qing
    An, Boyang
    Wang, Ping
    Yang, Bing
    INTERNATIONAL JOURNAL OF FATIGUE, 2025, 190
  • [38] A parametric study of the effects of freight vehicles on rolling contact fatigue of rail
    Tunna, J.
    Urban, C.
    PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART F-JOURNAL OF RAIL AND RAPID TRANSIT, 2009, 223 (02) : 141 - 151
  • [39] Experimental study on the mechanism of wheel-rail steels crack initiation and wear growth under rolling contact fatigue
    Li, Junpeng
    Zhou, Yu
    Lu, Zhechao
    Wang, Zheng
    Cheng, Zhongning
    Wang, Shiye
    4TH INTERNATIONAL CONFERENCE ON STRUCTURAL INTEGRITY (ICSI 2021), 2022, 37 : 582 - 589
  • [40] A review of rolling contact fatigue behavior of silicon nitride focusing on testing practices and crack propagation analysis
    Kanematsu, Wataru
    WEAR, 2018, 400 : 10 - 20