Evaluation of the marginal and internal fit of CAD/CAM crowns designed using three different dental CAD programs: a 3-dimensional digital analysis study

Objectives The purpose of this in vitro study was to assess and compare the marginal and internal fit of machine-milled crowns designed using three different CAD software programs. Materials and methods Digital impressions of the master zirconia casts containing the prepared molar were obtained using an intraoral scanner. The obtained standard tessellation language (STL) files were imported into three CAD software programs (Multi-CAD, Blue-Sky CAD, and InLab), and crown designs were generated. Crown design digital STL files were used to mill crowns with a five-axis dental milling machine. The internal and marginal fits of the fabricated crowns over the master-prepared tooth were assessed using the triple-scan protocol and digital analysis techniques. The 3D marginal and internal fit values of the fabricated crowns from the designs generated by the three CAD programs were evaluated and statistically compared using one-way analysis of variance (ANOVA) and post hoc Tukey's tests (alpha = 0.05). Results There were no significant differences in the internal fit of the crowns designed by the three CAD programs (p > 0.05). However, there were significant differences in the mean marginal fit (p = 0.009) of the crowns. The marginal fit values for the InLab-designed crowns were significantly better than those for Multi-CAD (p = 0.03) and Blue-Sky CAD (p = 0.012) groups. Conclusions All three CAD programs can design clinically acceptable crowns in terms of internal and marginal fit. InLab crowns outperformed the Multi-CAD and Blue-Sky CAD programs in terms of marginal fit.