Ultimate tensile behavior of short single-wall carbon nanotube/epoxy composites and the reinforced mechanism

Short single-wall carbon nanotubes (SWCNTs)/epoxy composites were fabricated by a procedure of cutting and functionalizing SWCNTs, dispersion and curing, with a very low weight ratio of SWCNTs from 0.03% to 0.5%. It was found that the tensile fracture strength of composites increases with increasing SWCNT content initially, then reaches a maximum at 0.05 wt% and finally decreases with further increasing the SWCNT content. The fracture strength of the composite with 0.05 wt% SWCNTs (78.46 MPa) is similar to 160% of that of pure epoxy sample (48.64 MPa). A model analysis based on the competition of local matrix fracture and the debonding of short SWCNT was proposed. It revealed that there is a transition from local matrix fracture to the debonding of SWCNT when the SWCNT content increases, this transition leads to the decrease in the tensile strength. Further analyses indicated that the content of carbon nanotubes (CNTs) at the transition depends on their radius and length. Considering the effect of surface cracks on the fracture strength of pure epoxy sample, the theoretical analyses are qualitatively in agreement with the experimental results. The present study partly explains why the fracture strength of CNT reinforced composites has various results for a similar CNT loading in previous works.