Material handling machine activity recognition by context ensemble with gated recurrent units

Research on machine activity recognition (MAR) is drawing more attention because MAR can provide productivity monitoring for efficiency optimization, better maintenance scheduling, product design improvement, and potential material savings. A particular challenge of MAR for human-operated machines is the overlap when transiting from one activity to another: during transitions, operators often perform two activities simultaneously, e.g., lifting the fork already while approaching a rack, so the exact time when one activity ends and another begins is uncertain. Machine learning models are often uncertain during such activity transitions, and we propose a novel ensemble-based method adapted to fuzzy transitions in a forklift MAR problem. Unlike traditional ensembles, where models in the ensemble are trained on different subsets of data, or with costs that force them to be diverse in their responses, our approach is to train a single model that predicts several activity labels, each under a different context. These individual predictions are not made by independent networks but are made using a structure that allows for sharing important features, i.e., a context ensemble. The results show that the gated recurrent unit network can provide medium or strong confident context ensembles for 95% of the cases in the test set, and the final forklift MAR result achieves accuracies of 97% for driving and 90% for load-handling activities. This study is the first to highlight the overlapping activity issue in MAR problems and to demonstrate that the recognition results can be significantly improved by designing a machine learning framework that addresses this issue.