Investigation of SiC Nanoparticle Size and Distribution Effects on Microstructure and Mechanical Properties of Al/SiC/Cu Composite during the FSSW Process: Experimental and Simulation

被引:77
作者
Bagheri, Behrouz [1 ]
Shamsipur, Ali [1 ]
Abdollahzadeh, Amin [2 ]
Mirsalehi, Seyyed Ehsan [1 ]
机构
[1] Amirkabir Univ Technol, Dept Mat & Met Engn, Tehran, Iran
[2] Shahid Chamran Univ Ahvaz, Fac Engn, Dept Mat Sci & Engn, Ahvaz, Iran
关键词
Friction stir spot welding; SiC nanoparticle; Finite element method; Temperature distribution; Mechanical characteristics; ALUMINUM-ALLOY; ENERGY-DISSIPATION; DISSIMILAR COPPER; WELDING PROCESS; MATERIAL FLOW; FRICTION; JOINTS; VIBRATION; CERAMICS;
D O I
10.1007/s12540-022-01284-8
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
In this work, aluminum-copper composites reinforced with 50 nm and 250 nm SiC particles are fabricated on the interface of sheets by friction stir spot welding for the first time. In addition, the finite element method is used to study visual and understand the temperature distribution and mechanical characteristics of the composite with different nanoparticle sizes. Micro stress/strain field mainly simulated the impacts of particle size and particle distribution in the matrix. Results showed that large reinforcing particles lead to an increase in temperature distribution and grain size in the stir zone of the joint sample. It was also concluded that the addition of finer nanoparticle size causes higher shear tensile (5.4 MPa) and Von-Mises stress (260 MPa) in the workpiece due to higher homogeneous distribution and less agglomeration in the matrix. In addition, the thickness of the intermetallic compound (IMCs) layer at the interface of the joint interface was analyzed as SiC particles with different sizes are used due to higher interaction and intermixing between materials. The stress distribution and equivalent plastic strain of particles in the stir zone, with the uniform distribution of reinforcing particles for lower size (50 nm), increased.
引用
收藏
页码:1095 / 1112
页数:18
相关论文
共 65 条
[1]   Application of vibration to enhance efficiency of friction stir processing [J].
Abbasi, M. ;
Givi, M. ;
Bagheri, B. .
TRANSACTIONS OF NONFERROUS METALS SOCIETY OF CHINA, 2019, 29 (07) :1393-1400
[2]   Friction stir vibration brazing (FSVB): an improved version of friction stir brazing [J].
Abbasi, Mahmoud ;
Bagheri, Behrouz ;
Sharifi, Farzaneh ;
Abdollahzadeh, Amin .
WELDING IN THE WORLD, 2021, 65 (11) :2207-2220
[3]   Thermal analysis of friction stir welding process and investigation into affective parameters using simulation [J].
Abbasi, Mahmoud ;
Bagheri, Behrouz ;
Keivani, Rasoul .
JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY, 2015, 29 (02) :861-866
[4]   In-situ nanocomposite in friction stir welding of 6061-T6 aluminum alloy to AZ31 magnesium alloy [J].
Abdollahzadeh, A. ;
Shokuhfar, A. ;
Cabrera, J. M. ;
Zhilyaev, A. P. ;
Omidvar, H. .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2019, 263 (296-307) :296-307
[5]   Comparison of the Weldability of AA6061-T6 Joint under Different Friction Stir Welding Conditions [J].
Abdollahzadeh, Amin ;
Bagheri, Behrouz ;
Abassi, Mahmoud ;
Kokabi, Amir Hossein ;
Moghaddam, Ahmad Ostovari .
JOURNAL OF MATERIALS ENGINEERING AND PERFORMANCE, 2021, 30 (02) :1110-1127
[6]   Pinless FSSW of DP600/Zn/AA6061 dissimilar joints [J].
Alaeibehmand, Saleh ;
Mirsalehi, Seyyed Ehsan ;
Ranjbarnodeh, Eslam .
JOURNAL OF MATERIALS RESEARCH AND TECHNOLOGY-JMR&T, 2021, 15 :996-1006
[7]   Influences of shape of the new interfaces and morphology of the intermetallics on mechanical properties of aluminum AA2024-pure copper joints by friction stir welding [J].
Anbukkarasi, R. ;
Kailas, Satish V. .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2020, 106 (11-12) :5071-5083
[8]   Microstructure evolution and mechanical properties of Al/Cu ultrasonic spot welded joints during thermal processing [J].
Ao, Sansan ;
Li, Chunjie ;
Zhang, Wei ;
Wu, Manpeng ;
Dai, Yu ;
Chen, Yao ;
Luo, Zhen .
JOURNAL OF MANUFACTURING PROCESSES, 2019, 41 :307-314
[9]   THE DAMAGE MECHANICS OF BRITTLE SOLIDS IN COMPRESSION [J].
ASHBY, MF ;
SAMMIS, CG .
PURE AND APPLIED GEOPHYSICS, 1990, 133 (03) :489-521
[10]   Different Attempt to Improve Friction Stir Brazing: Effect of Mechanical Vibration and Rotational Speed [J].
Bagheri, Behrouz ;
Abbasi, Mahmoud ;
Sharifi, Farzaneh ;
Abdollahzadeh, Amin .
METALS AND MATERIALS INTERNATIONAL, 2022, 28 (09) :2239-2251