Progress in additive manufacturing, additive repair and fatigue evaluation of aviation titanium alloy blades

被引：26
作者：
Wang, Lingfeng [1 ]
Li, Yinghong [1 ]
Zhou, Liucheng [1 ]
Lou, Yanshan [2 ]
Liu, Shijie [3 ,4 ]
Zheng, Dayong [3 ,4 ]
Yi, Min [5 ,6 ]
机构：
[1] Air Force Engn Univ, Natl Key Lab Aerosp Power Syst & Plasma Technol, Xian 710038, Peoples R China
[2] Xi An Jiao Tong Univ, Sch Mech Engn, Xian, Peoples R China
[3] Beijing Aerosp Prop Inst, Beijing, Peoples R China
[4] Lab Sci & Technol Cryogen Liquid Prop, Beijing, Peoples R China
[5] Nanjing Univ Aeronaut & Astronaut, State Key Lab Mech & Control Aerosp Struct, Nanjing, Peoples R China
[6] Nanjing Univ Aeronaut & Astronaut, Coll Aerosp Engn, Nanjing, Peoples R China
来源：
MATERIALS RESEARCH LETTERS | 2023年 / 11卷 / 12期
关键词：
Aero-engine; titanium alloy; additive manufacturing; microstructure; damage mechanism; fatigue; HIGH-CYCLE FATIGUE; BALLISTIC PENETRATION RESISTANCE; DIRECT LASER DEPOSITION; MECHANICAL-PROPERTIES; CRACK-PROPAGATION; SURFACE-ROUGHNESS; HEAT-TREATMENT; TURBINE BLADE; PROCESSING PARAMETERS; RESIDUAL-STRESSES;
D O I：
10.1080/21663831.2023.2275599
中图分类号：
T [工业技术];
学科分类号：
08 ;
摘要：
The aviation industry is a key market that promote additive manufacturing (AM) technology since there are huge demands for precision manufacture of high-value complex structural parts and repair of local defects. Extensive research has been conducted on AM process, characterization, and fatigue evaluation of titanium alloy, but there are rare comprehensive reviews on fatigue evaluation methods used for AM aero-engine blades. Rigorous tests, evaluation, and certification are necessary before AM technology is applied in aero-engine blade repair, although it has shown great advantages in different engineering fields. This paper introduces the application of AM technology in the manufacturing and repair of aero-engine titanium alloy blades, summarizes the key factors affecting the fatigue performance of AM titanium alloys, thoroughly discusses the fatigue mechanism, research methods, and process optimizations of AM parts, and compares the differences among several prediction models in fatigue evaluation of AM titanium alloys.{GRAPHICAL ABSTRACT}
引用
收藏
页码：973 / 1012
页数：40
相关论文
共 234 条
[31]   Characterization of fatigue properties of powder metallurgy titanium alloy [J].
Cao, Yuankui ;
Zeng, Fanpei ;
Liu, Bin ;
Liu, Yong ;
Lu, Jinzhong ;
Gan, Ziyang ;
Tang, Huiping .
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 2016, 654 :418-425
[32]   Roles of microstructure in fatigue crack initiation [J].
Chan, Kwai S. .
INTERNATIONAL JOURNAL OF FATIGUE, 2010, 32 (09) :1428-1447
[33]   Estimation of notch sensitivity and size effect on fatigue resistance [J].
Chapetti, Mirco D. ;
Guerrero, Andres O. .
FATIGUE DESIGN 2013, INTERNATIONAL CONFERENCE PROCEEDINGS, 2013, 66 :323-333
[34]   Fatigue characterization of Titanium Ti-6A1-4V samples produced by Additive Manufacturing [J].
Chastand, Victor ;
Tezenas, Astrid ;
Cadoret, Yannick ;
Quaegebeur, Philippe ;
Maia, Wilson ;
Charkaluk, Eric .
21ST EUROPEAN CONFERENCE ON FRACTURE, (ECF21), 2016, 2 :3168-3176
[35]  
Chatterjee B., 2019, Sustainable engineering products and manufacturing technologies, P199, DOI [10.1016/B978-0-12-816564-5.00009-8, DOI 10.1016/B978-0-12-816564-5.00009-8]
[36]   A comparative study of Ti-6A1-4V powders for additive manufacturing by gas atomization, plasma rotating electrode process and plasma atomization [J].
Chen, G. ;
Zhao, S. Y. ;
Tan, P. ;
Wang, J. ;
Xiang, C. S. ;
Tang, H. P. .
POWDER TECHNOLOGY, 2018, 333 :38-46
[37]   Fatigue property prediction of additively manufactured Ti-6Al-4V using probabilistic physics-guided learning [J].
Chen, Jie ;
Liu, Yongming .
ADDITIVE MANUFACTURING, 2021, 39
[38]   Deformation behavior and microstructure characteristics of the laser-welded Ti-6Al-4V joint under variable amplitude fatigue [J].
Chen, Jintao ;
Li, Haizhou ;
Liu, Yingzong ;
Zhao, Xu ;
Cai, Yuhua ;
Chen, Hui ;
Chen, Yarong ;
Feng, Aixin ;
Wang, Hao ;
Sun, Zhongtao .
MATERIALS CHARACTERIZATION, 2023, 196
[39]   Combining manufacturing of titanium alloy through direct energy deposition and laser shock peening processes [J].
Chi, Jiaxuan ;
Cai, Zhongyi ;
Zhang, Hepeng ;
Zhang, Hongqiang ;
Guo, Wei ;
Wan, Zhandong ;
Han, Guofeng ;
Peng, Peng ;
Zeng, Zhi .
MATERIALS & DESIGN, 2021, 203
[40]   Effects of heat treatment combined with laser shock peening on wire and arc additive manufactured Ti17 titanium alloy: Microstructures, residual stress and mechanical properties [J].
Chi, Jiaxuan ;
Cai, Zhongyi ;
Wan, Zhandong ;
Zhang, Hongqiang ;
Chen, Zhenlin ;
Li, Liuhe ;
Li, Ying ;
Peng, Peng ;
Guo, Wei .
SURFACE & COATINGS TECHNOLOGY, 2020, 396
12345678910