Development of a novel rapid repairing agent for concrete based on GFRP waste powder/GGBS geopolymer mortars

The use of waste glass fiber-reinforced polymer (GFRP) powder as a binding agent in the synthesis of geopolymers offers an eco-friendly solution for managing GFRP waste. The aluminosilicate present in GFRP powder can be activated by an alkaline solution to produce a sustainable geopolymer. In this study, a novel rapid repairing material was developed from partially-replaced ground granulated blast furnace slag (GGBS) by GFRP waste powder as precursors in geopolymer mortar (GM). The effect of GFRP powder replacement and mix proportions on the fresh and hardened properties of GMs were evaluated. It was found that an increase in GFRP powder replacement led to an increase in the setting time and a decrease in workability. The highest 28day compressive strength was obtained at a 20% replacement of GGBS with GFRP powder. At this optimal mixture, the GMs achieved a compressive strength of 15.2 MPa after 6 h and 35.7 MPa after 1 day. Results from the slant shear test revealed that the failure pattern of the GM-repaired concrete samples changed from interface failure to monolithic failure and explosive spalling in the concrete substrate (CS), when the test duration increased from 3-days to 7-days and 28-days, respectively. This was attributed to the formation of a compact interfacial zone with prolonged testing duration, leading to increased bond strength. The developed GMs demonstrate a short setting time, excellent flowability, high early mechanical strength and superior bond properties, and thus can be applied as rapid concrete repair materials or as protective coatings for concrete in corrosive environments.