Analysis of interfacial crack initiation mechanism of thermal barrier coatings in isothermal oxidation process based on interfacial stress state

被引:13
|
作者
Hu, Dianyin [1 ,2 ,3 ]
Lv, Zhengzhe [1 ]
Liu, Haiyan [1 ]
Jing, Fulei [4 ]
Wang, Rongqiao [2 ,3 ,5 ]
机构
[1] Beihang Univ, Res Inst Aeroengine, Beijing 100191, Peoples R China
[2] Beijing Key Lab Aeroengine Struct & Strength, Beijing 100191, Peoples R China
[3] United Res Ctr Midsmall Aeroengine, Beijing 100191, Peoples R China
[4] Corp China, Aero Engine Acad China, Aero Engine Grp, Beijing 101304, Peoples R China
[5] Beihang Univ, Sch Energy & Power Engn, Beijing 100191, Peoples R China
基金
中国国家自然科学基金;
关键词
Thermal barrier coatings; Thermal growth stress; Interfacial stress; Interfacial roughness; FINITE-ELEMENT SIMULATION; GROWN OXIDE; RESIDUAL-STRESSES; PART II; FAILURE CHARACTERISTICS; DAMAGE MECHANISMS; LIFETIME BEHAVIOR; TURBINE BLADE; GAS-TURBINES; BOND COATS;
D O I
10.1016/j.ceramint.2022.11.209
中图分类号
TQ174 [陶瓷工业]; TB3 [工程材料学];
学科分类号
0805 ; 080502 ;
摘要
In this paper, the interfacial stress state is used to analyze the interfacial crack initiation mechanism of the thermal barrier coatings (TBCs) during isothermal oxidation. The influence of thermal growth stress, initial residual stress, and creep behavior on the stress distribution is considered to have an accurate simulation result. A parameter that integrates the effects of interfacial normal and tangential stress is modified for evaluating interfacial crack initiation. It is found that, in the cooling stage, the interfacial cracks sprout at the top coat (TC)/ thermally grown oxide (TGO) interface valley region and the TGO/bond coat (BC) interface peak region, which agrees with the experimental results. Furthermore, the influence of interfacial roughness on crack initiation is investigated. The result shows that different interfacial roughness affects the sprouting region of interfacial cracks and cracks within the TC layer.
引用
收藏
页码:10287 / 10297
页数:11
相关论文
共 29 条
  • [1] Effect of CMAS on Interfacial Crack and Residual Stress of Thermal Barrier Coatings
    Guo Dun
    Yu Qingmin
    Cen Lv
    RARE METAL MATERIALS AND ENGINEERING, 2020, 49 (09) : 2937 - 2947
  • [2] Structural parameter study on stress intensity factors of interfacial crack in thermal barrier coatings
    Zhu, Yongqiang
    Yan, Bo
    Cai, Daoda
    Wu, Kaiwen
    Zhang, Xiaomin
    CERAMICS INTERNATIONAL, 2021, 47 (10) : 14354 - 14365
  • [3] Thermal Stress Analysis of Environmental Barrier Coatings Considering Interfacial Roughness
    Fang, Guangwu
    Ren, Jiacheng
    Shi, Jian
    Gao, Xiguang
    Song, Yingdong
    COATINGS, 2020, 10 (10) : 1 - 12
  • [4] Simulations of Effects of Geometric and Material Parameters on the Interfacial Stress of the Thermal Barrier Coatings with Free Edges
    Tao, Qiannan
    Wang, Yanrong
    Yang, Shun
    Liu, Yihui
    COATINGS, 2023, 13 (08)
  • [5] TEM analysis of the microstructure of thermal barrier coatings after isothermal oxidation
    Poza, P.
    Gomez-Garcia, J.
    Munez, C. J.
    ACTA MATERIALIA, 2012, 60 (20) : 7197 - 7206
  • [6] Simulation of thermal barrier coating spallation induced by the initiation/growth/coalescence of internal crack and interfacial crack based on a real image model
    Wei, Zhi-Yuan
    Zhang, Wei -Wei
    Yi, Peng
    CERAMICS INTERNATIONAL, 2022, 48 (17) : 24888 - 24897
  • [7] Effect of internal oxidation on the interfacial morphology and residual stress in air plasma sprayed thermal barrier coatings
    Jiang, Jishen
    Zou, Zhonghua
    Wang, Weizhe
    Zhao, Xiaofeng
    Liu, Yingzheng
    Cao, Zhaomin
    SURFACE & COATINGS TECHNOLOGY, 2018, 334 : 215 - 226
  • [8] INTERFACIAL KINETICS OF HIGH TEMPERATURE OXIDATION IN YSZ THERMAL BARRIER COATINGS WITH BOND COATINGS OF NiCoCrAlY WITH 0.25% Hf
    Soboyejo, Winston
    Mensah, Patrick
    Diwan, Ravinder
    IMECE 2009: PROCEEDINGS OF THE ASME INTERNATIONAL MECHANICAL ENGINEERING CONGRESS AND EXPOSITION, VOL 9, PTS A-C, 2010, : 2055 - 2062
  • [9] Interfacial fracture characteristic and crack propagation of thermal barrier coatings under tensile conditions at elevated temperatures
    Mao, W. G.
    Dai, C. Y.
    Yang, L.
    Zhou, Y. C.
    INTERNATIONAL JOURNAL OF FRACTURE, 2008, 151 (02) : 107 - 120
  • [10] Electrochemical impedance spectroscopy analysis of thermal barrier coatings after isothermal oxidation
    Gómez-Gacía, J.
    Salazar, A.
    Múnez, C. J.
    Poza, V. Utrilla Y. P.
    BOLETIN DE LA SOCIEDAD ESPANOLA DE CERAMICA Y VIDRIO, 2007, 46 (05): : 232 - 239