Structural characteristics, oxidation performance and failure mechanism of thermal barrier coatings fabricated by atmospheric plasma spraying and detonation gun spraying

被引:19
作者
Ozgurluk, Yasin [1 ]
Gulec, Ahmet [2 ]
Ozkan, Dervis [3 ]
Binal, Gulfem [4 ]
Karaoglanli, Abdullah Cahit [4 ,5 ]
机构
[1] Bartin Univ, Vocat Sch Hlth Serv, Program Med Serv & Tech, TR-74100 Bartin, Turkiye
[2] Sakarya Univ Appl Sci, Karasu Vocat Sch, Program Machine & Welding Technol, TR-54500 Sakarya, Turkiye
[3] Bartin Univ, Fac Engn Architecture & Design, Dept Mech Engn, TR-74110 Bartin, Turkiye
[4] Bartin Univ, Fac Engn Architecture & Design, Dept Met & Mat Engn, TR-74110 Bartin, Turkiye
[5] Bartin Univ, Met & Mat Engn Dept, Fac Engn Architecture & Design, TR-74100 Bartin, Turkiye
关键词
Thermal barrier coatings (TBCs); Oxidation; Blast furnace slag (BFS); Detonation gun (D-gun); Atmospheric plasma spraying (APS); HOT-CORROSION BEHAVIOR; BOND COAT; YSZ; OXIDE; TBCS;
D O I
10.1016/j.engfailanal.2023.107499
中图分类号
TH [机械、仪表工业];
学科分类号
0802 ;
摘要
In recent years, thermal barrier coatings (TBCs) are widely applied to the surface of gas-turbine engines to prolong the service life of high temperature components. The increase in raw material requirements and costs has led to the search for an alternative, cheaper ceramic based material to yttria stabilized zirconia (YSZ), which is the traditional TBC top coating material. In this study, CoNiCrAlY metallic bond coating powders were deposited on Ni-based superalloy substrates by the detonation gun (D-gun) process. Commercial YSZ and blast furnace slag (industrial waste) powders were deposited on the bond coating by atmospheric plasma spraying (APS) technique. TBCs were subjected to isothermal oxidation tests for 8, 24, 50, and 75 h at 800 degrees C. The microstructural properties of the TBCs were evaluated comparatively using advanced characterization techniques before and after oxidation tests. It has been observed that the coatings produced using BFS material have a potential to be used in different types of industries as a lowcost and environmental solution against high temperature oxidation conditions.
引用
收藏
页数:11
相关论文
共 54 条
[1]   Evaluation of hot corrosion behavior of plasma sprayed ceria and yttria stabilized zirconia thermal barrier coatings in the presence of Na2SO4+V2O5 molten salt [J].
Ahmadi-Pidani, Raheleh ;
Shoja-Razavi, Reza ;
Mozafarinia, Reza ;
Jamali, Hossein .
CERAMICS INTERNATIONAL, 2012, 38 (08) :6613-6620
[2]   Effects of post-fracture repeated impacts and short-term temperature gradients on monolithic glass elements bonded by safety films [J].
Bedon, Chiara ;
Santos, Filipe A. .
COMPOSITE STRUCTURES, 2023, 319
[3]  
Bose S., 2007, High Temperature Coatings, DOI [10.1016/B978-0-7506-8252-7.X5000-8, DOI 10.1016/B978-0-7506-8252-7.X5000-8]
[4]   The sintering and creep and cracking of thermal barrier coatings under thermal cycling [J].
Cen, L. ;
Qin, W. Y. ;
Yu, Q. M. .
ENGINEERING FAILURE ANALYSIS, 2022, 133
[5]   Materials design for the next generation thermal barrier coatings [J].
Clarke, DR ;
Levi, CG .
ANNUAL REVIEW OF MATERIALS RESEARCH, 2003, 33 :383-417
[6]   Suspension Plasma-Sprayed Thermal Barrier Coatings for Light-Duty Diesel Engines [J].
de Goes, Wellington Uczak ;
Somhorst, Joop ;
Markocsan, Nicolaie ;
Gupta, Mohit ;
Illkova, Kseniya .
JOURNAL OF THERMAL SPRAY TECHNOLOGY, 2019, 28 (07) :1674-1687
[7]   TGO growth and kinetic study of single and double layered TBC systems [J].
Doleker, Kadir Mert ;
Ozgurluk, Yasin ;
Karaoglanli, Abdullah Cahit .
SURFACE & COATINGS TECHNOLOGY, 2021, 415
[8]   Investigation of Isothermal Oxidation Behavior of Thermal Barrier Coatings (TBCs) Consisting of YSZ and Multilayered YSZ/Gd2Zr2O7 Ceramic Layers [J].
Doleker, Kadir Mert ;
Ahlatci, Hayrettin ;
Karaoglanli, Abdullah Cahit .
OXIDATION OF METALS, 2017, 88 (01) :109-119
[9]   Failure mechanism and lifetime of various laser-drilled APS-TBC systems under LCF conditions [J].
Ebrahimzade, V. ;
Haasler, D. ;
Malzbender, J. .
ENGINEERING FAILURE ANALYSIS, 2021, 127 (127)
[10]   Effect of drilling allowance on TBC delamination, spatter and re-melted cracks characteristics in laser drilling of TBC coated superalloys [J].
Fan, Zhengjie ;
Dong, Xia ;
Wang, Kedian ;
Duan, Wenqiang ;
Wang, Rujia ;
Mei, Xuesong ;
Wang, Wenjun ;
Cui, Jianlei ;
Yuan, Xin ;
Xu, Chengying .
INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2016, 106 :1-10