Effects of Ni-5 wt% Al/Bi2O3 addition and heat treatment on mechanical and tribological properties of atmospheric plasma sprayed Al2O3 coating

被引:8
作者
Sun, Huwei [1 ]
Yi, Gewen [1 ,2 ]
Wan, Shanhong [1 ,2 ]
Chen, Juanjuan [1 ]
Xin, Benbin [1 ]
Wang, Wenzhen [1 ]
Shan, Yu [1 ]
Wen, Yina [1 ]
机构
[1] Chinese Acad Sci, Lanzhou Inst Chem Phys, State Key Lab Solid Lubricat, Lanzhou 730000, Peoples R China
[2] Univ Chinese Acad Sci, Ctr Mat Sci & Optoelect Engn, Beijing 100049, Peoples R China
基金
中国国家自然科学基金;
关键词
Atmospheric plasma spraying; Tribological behavior; NiBi intermetallic compound; Mechanical property; WEAR BEHAVIOR; TRIBOFILM FORMATION; ALUMINA; CERAMICS; FRICTION;
D O I
10.1016/j.surfcoat.2023.129935
中图分类号
TB3 [工程材料学];
学科分类号
0805 ; 080502 ;
摘要
To solve the problem of high friction and wear of the plasma sprayed Al2O3 coating in a wide temperature range, two Al2O3-based composite coatings, namely Al2O3-(NiAl-Bi2O3) coating and Al2O3-(NiAl-Bi2O3)-H coating (heat treatment), were prepared by involving Ni-5 wt% Al and Bi2O3, and applying a simple heat treatment. Compared to the Al2O3 coating, two Al2O3-based composite coatings attained increased toughness and adhesive strength. In particular, heat treatment endowed Al2O3-(NiAl-Bi2O3)-H coating with improved compositional homogeneity and more NiBi intermetallic compound and & alpha;-Al2O3 phases. In terms of tribological behavior, when subjected to rubbing against the counterpart Al2O3 ball, Bi2O3 and NiBi were shown to have good lubricating properties, and they exerted friction-reducing and anti-wear effects in both Al2O3-based composite coatings at 25 and 400 degrees C, respectively. At 800 degrees C, under the action of thermo-mechanical coupling, a tribo-oxide layer composed of multiple oxides (Al2O3, Bi2O3, NiO and Bi2Al4O9) was generated on the worn surface of the two composite coatings, achieving the excellent lubrication and wear-resistance.
引用
收藏
页数:12
相关论文
共 44 条
[1]   Phase composition, microstructure, mechanical properties, and wear performance of nanostructured Al2O3 and Al2O3-Y2O3 coatings deposited by plasma spraying [J].
Aghajani, Hossein ;
Valefi, Zia ;
Zamani, Pejman .
APPLIED SURFACE SCIENCE, 2022, 585
[2]  
[Anonymous], 2010, ASTM Standard C633-01
[3]   High temperature wear behavior of aluminum oxide layers produced by AC micro arc oxidation [J].
Arslan, E. ;
Totik, Y. ;
Demirci, E. E. ;
Vangolu, Y. ;
Alsaran, A. ;
Efeoglu, I. .
SURFACE & COATINGS TECHNOLOGY, 2009, 204 (6-7) :829-833
[4]   Thermal spraying of cylinder bores with the Plasma Transferred Wire Arc process [J].
Bobzin, K. ;
Ernst, F. ;
Richardt, K. ;
Schlaefer, T. ;
Verpoort, C. ;
Flores, G. .
SURFACE & COATINGS TECHNOLOGY, 2008, 202 (18) :4438-4443
[5]   Friction and wear behavior of Al2O3/rGO fibrous monolithic ceramics with bamboo like architectures [J].
Chen, Shuna ;
Su, Yunfeng ;
Fan, Hengzhong ;
Song, Junjie ;
Hu, Tianchang ;
Hu, Litian ;
Zhang, Yongsheng .
TRIBOLOGY INTERNATIONAL, 2021, 155
[6]   Comparative study on wear behavior of plasma sprayed Al2O3 coatings sliding against different counterparts [J].
Deng, Wen ;
Li, Shuangjian ;
Hou, Guoliang ;
Liu, Xia ;
Zhao, Xiaoqin ;
An, Yulong ;
Zhou, Huidi ;
Chen, Jianmin .
CERAMICS INTERNATIONAL, 2017, 43 (09) :6976-6986
[7]  
Duan WB, 2015, RARE METAL MAT ENG, V44, P79
[8]   Reliability of plasma-sprayed coatings: monitoring the plasma spray process and improving the quality of coatings [J].
Fauchais, P. ;
Vardelle, M. ;
Vardelle, A. .
JOURNAL OF PHYSICS D-APPLIED PHYSICS, 2013, 46 (22)
[9]   The evolution mechanism of tribo-oxide layer during high temperature dry sliding wear for nickel-based superalloy [J].
Feng, Kaili ;
Shao, Tianmin .
WEAR, 2021, 476
[10]   First-principles study of bismuth films at transition-metal grain boundaries [J].
Gao, Qin ;
Widom, Michael .
PHYSICAL REVIEW B, 2014, 90 (14)