Continuous 3D Printing of Biomimetic Beetle Mandible Structure with Long Bundles of Aramid Fiber Composites

Fiber-reinforced composites are an ideal high-performance composite material made from a combination of high-strength continuous fibers and a polymer matrix. Compared to short cut fibers, continuous long strand fibers can improve the mechanical properties of fiber composites more effectively. Herein, continuous aramid fiber-reinforced PLA filaments with fiber centering were prepared by modifying the outlet design of a desktop-grade thermoplastic single-screw melt extruder. Inspired by the cross-laminated structure of a beetle's mandible fibers, a biomimetic structure composite was printed, which demonstrates a significant influence on the mechanical properties. The G-code printing program was developed, and the microstructure of the fracture surface of the specimen was analyzed. The uniform and orderly arrangement of aramid fibers within the PLA resin-based 3D-printed specimen was found. Consequentially, the bionic composites exhibits a 12% increase in tensile strength and a 5% increase in impact toughness, confirming the feasibility of utilizing continuous 3D printing to manufacture long bundles of aramid fiber composite filaments for enhanced mechanical performances.