Creep anisotropy reduction and improvement via post-heat treatment in yttrium-added Hastelloy-X fabricated by laser powder bed fusion

The development of laser powder bed fusion (LPBF) has made it possible to produce complex three-dimensional components for high-temperature applications. The LPBF process needs to be refined to address several key factors, such as high-temperature elongation, microstructure heterogeneity, and mechanical anisotropy. Hastelloy-X Ni-based superalloy was used to illustrate these issues in this study. First, 0.046 wt.% of yttrium (Y) was added to Hastelloy-X (HX-y) to prevent grain boundary embrittlement. The second step involves two kinds of post-heat treatments; i) at 850 degrees C for 2 h (DA) for carbides and ii) solution heat treatment at 1240 degrees C for 8 h upon aging at 850 degrees C for 2 h (HTA). The creep properties of the samples were compared at 900 degrees C/80 MPa to understand the effect of Y addition and post heat treatments. The HX-y specimen was strengthened by solid solution and dispersion of Y-rich oxides, together with stabilization of oxygen-based contamination at the grain boundaries. The DA and HTA HX-y specimens had better creep properties than the HX specimens. The HX-y specimen showed superior creep properties to the HX specimen due to the presence of carbides M6C and Cr23C6 inside grains and at grain boundaries. However, carbides remained stable even at high temperatures within grains and at grain boundaries. Nevertheless, the HTA HX-y specimen exhibited superior isotropic creep properties. As a result of grain boundary pinning, serrated grain boundaries prevented grain boundary sliding. In contrast, HX specimens exhibited poor creep properties. This study confirmed that the optimal addition of Y together with the optimization of post-heat treatment drastically enhances the creep properties of materials fabricated by the LPBF process.