The Effects of Indium Additions on Tribological Behavior of Spark Plasma Sintering-Produced Graphene-Doped Alumina Matrix Composites for Self-Lubricating Applications

Alumina (Al2O3) ceramics are interesting for low-weight and mid-high temperature applications. The addition of indium (In) and graphene nanoplatelets (GNPs) can be used to reduce the density and modify the functional properties and mechanical performance of the ceramic matrix. GNP and In-reinforced Al2O3 matrix composites were prepared by the spark plasma sintering (SPS) technique. Monolithic Al2O3 and Al2O3 matrix composites with either 5 or 10 wt.% of In and 2 wt.% of GNPs (Al2O3-5In-2GNPs and Al2O3-10In-2GNPs) were compacted into disc-shaped samples. The microstructure was studied and characterized with light-optical microscopy (LOM) and scanning electron microscopy (SEM). Hardness was determined using the Vickers technique and tribological properties were studied by the ball-on-disk method. The coefficient of friction (COF) and specific wear rates were evaluated from tribological tests. Worn surfaces were studied by SEM and confocal microscopy. Interdiffusion transition regions were formed among individual microstructural constituents (Al2O3, In, GNPs) under high sintering temperatures, which were responsible for the balanced hardness and low porosity of the produced composites. The addition of In and graphene nanoplatelets resulted in smaller COF and wear rates indicating good improvement in the tribological behavior. The prepared Al2O3-5In-2GNP and Al2O3-10In-2GNP composites represent promising nanocomposites for self-lubricating applications.