Enhancing the sensitivity of a tribological testing method to enable development of lubricants for cold forging

被引:1
|
作者
Hu, Chengliang [1 ,2 ]
Chen, Haitang [1 ,2 ]
Zhang, Wenlong [3 ]
Ohshita, Hironori [3 ]
机构
[1] Shanghai Jiao Tong Univ, Inst Forming Technol & Equipment, Sch Mat Sci & Engn, Shanghai 200030, Peoples R China
[2] Shanghai Jiao Tong Univ, Natl Engn Res Ctr Die & Mold CAD, Shanghai 200030, Peoples R China
[3] Parker Surface Technol Shanghai Co Ltd, Shanghai 201512, Peoples R China
基金
中国国家自然科学基金;
关键词
Ring compression test; Water -based lubricant; Lubricating modes; Friction factor; RING COMPRESSION TEST; FRICTION FACTOR; COEFFICIENT; INTERFACE; VALIDITY;
D O I
10.1016/j.triboint.2022.108156
中图分类号
TH [机械、仪表工业];
学科分类号
0802 ;
摘要
Because of environmental issues, new water-based lubricants are being developed to replace the conventional lubrication approach in cold forging-phosphation plus soap coating. To support the development and application of water-based lubricants, a new testing method that is highly sensitive, accurate, and easy to use was established on the basis of the ring with boss compression test. The dimensions of ring specimens were optimized, and the method's high sensitivity was demonstrated by obtaining scatter calibration curves and determining the distortion of the outer boss. The effectiveness and high sensitivity of the method were experimentally validated using two strategies. The method was then successfully employed to evaluate a commercial water-based lubricant; the effect of lubricant amount and lubrication mode was investigated.
引用
收藏
页数:10
相关论文
共 19 条
  • [1] A tribo-testing method for high performance cold forging lubricants
    Ngaile, Gracious
    Saiki, Hiroyuki
    Ruan, Liqun
    Marumo, Yasuo
    WEAR, 2007, 262 (5-6) : 684 - 692
  • [2] 2 NEW METHODS FOR TESTING LUBRICANTS FOR COLD FORGING
    HANSEN, BG
    BAY, N
    JOURNAL OF MECHANICAL WORKING TECHNOLOGY, 1986, 13 (02): : 189 - 204
  • [3] A testing method of cold forging performance of steel wires
    Wang, Z. G.
    Hakoyama, T.
    Takaya, Y.
    Ibaraki, N.
    Osakada, K.
    CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2020, 69 (01) : 281 - 284
  • [4] Evaluation of dry-in-place lubricants for cold forging by using an optimal steady combined forward and backward extrusion testing method
    Hu, Chengliang
    Osaki, Shogo
    Cai, Baixuan
    Aoyama, Mitsuru
    Dohda, Kuniaki
    FRICTION, 2023, 11 (10) : 1862 - 1876
  • [5] Evaluation of dry-in-place lubricants for cold forging by using an optimal steady combined forward and backward extrusion testing method
    Chengliang Hu
    Shogo Osaki
    Baixuan Cai
    Mitsuru Aoyama
    Kuniaki Dohda
    Friction, 2023, 11 : 1862 - 1876
  • [6] Formulation and testing of optimised coating properties with regard to tribological performance in cold forging and fine blanking applications
    Klocke, F
    Raedt, HW
    INTERNATIONAL JOURNAL OF REFRACTORY METALS & HARD MATERIALS, 2001, 19 (4-6): : 495 - 505
  • [7] NEW RESULTS WITH THE USE OF THE RING UPSETTING TEST AS TESTING METHOD FOR LUBRICANTS USED IN THE COLD FORMING
    KRAUSE, R
    MULLER, P
    NEUE HUTTE, 1988, 33 (08): : 316 - 318
  • [8] STUDY ON EVALUATION OF LUBRICANTS IN COLD SHEET ROLLING .7. DEVELOPMENT OF TESTING MACHINE AND EVALUATION METHOD OF WEAR-RESISTANCE OF LUBRICANT
    AZUSHIMA, A
    TETSU TO HAGANE-JOURNAL OF THE IRON AND STEEL INSTITUTE OF JAPAN, 1985, 71 : 1114 - 1114
  • [9] STUDY ON EVALUATION OF LUBRICANTS IN COLD SHEET ROLLING .4. EVALUATION METHOD OF ANTI-SEIZURE PROPERTY OF LUBRICANTS IN COLD SHEET ROLLING BY MEANS OF TESTING MACHINE
    AZUSHIMA, A
    TETSU TO HAGANE-JOURNAL OF THE IRON AND STEEL INSTITUTE OF JAPAN, 1984, 70 (13): : 1090 - 1090
  • [10] Development of a portable SERS method for testing the antibiotic sensitivity of foodborne bacteria
    Gukowsky, Joshua C.
    He, Lili
    JOURNAL OF MICROBIOLOGICAL METHODS, 2022, 198