Novel TiC-based ceramic with enhanced mechanical properties by reaction hot-pressing at low temperature

Novel TiC-based ceramics were prepared by reactive hot-pressing at 1400-1600 degrees C using TiC, Si and ZrC powders as raw reactants for the first time. The effects of ZrC addition and temperature on the microstructure and mechanical properties of ceramics were investi-gated. The Ti3SiC2 phase existed when the content of ZrC was 10 mol%. The Zr-rich solid solution appeared and the Ti3SiC2 disappeared with 30 mol% ZrC addition. The flexural strength of ceramics was improved due to grain refinement by the pinned SiC, the for-mation of solid solutions and the Ti3SiC2 phase. The main toughening mechanism can be crack bridging by the layered Ti3SiC2 and crack deflection by the ZrSi particle. TiC-36 mol% Si-10 mol% ZrC (raw composition) exhibits good comprehensive mechanical properties (Vickers hardness of 21.8 GPa, flexural strength of 580 MPa, and indentation fracture toughness of 6.7 MPa m1/2), which reach or exceed most TiC-based ceramics in previous reports.(c) 2023 The Author(s). Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).