Real-time monitoring of structures under extreme loading using smart composite-based embeddable sensors

Cementitious composites reinforced with conductive nanoparticles, also known as smart composite-based sensors, are emerging as novel sensors for real-time monitoring of structures. The present study deals with the development of embeddable smart composite-based sensor (called as eSCS), for monitoring the damage evolution in large-scale beam-column (B-C) sub-assemblages. Firstly, a systematic approach has been developed to fabricate the sensors through incorporation of functionalized (-COOH) multi-walled carbon nanotubes (MWCNTs). The optimum dosage of CNTs required for developing sensors with maximum conductivity and piezo-resistivity was ascertained by determining the percolation threshold limit. The best performing eSCS was then successfully embedded at the critical locations of full-scale B-C joint specimens. The embedded sensors are used, for the first time, for damage monitoring of the B-C sub-assemblages subjected to reverse cyclic loadings. From the study, it is found that eSCS with 0.50 wt.% COOH-MWCNT shows excellent piezoresistive behaviour and gauge factors are found to be approximately 730, 457 and 396 for the applied compressive stress ranges of 2-4, 2-6 and 2-8 MPa, respectively. The embedded sensors showed the excellent strain sensing capability under reverse cyclic loading. The present study demonstrates the suitability of embedded eSCS sensors for robust structural health monitoring applications.