Enhanced response speed of SAW based hydrogen sensor employing a micro-heater

To feature fast hydrogen detection, a new design of surface acoustic wave (SAW) based hydrogen sensor integrated with a micro-heater is proposed in this paper. A 200 MHz delay-line patterned SAW sensing chip coated Pd/Ni alloy hydrogen sensitive film and a micro-heater are prepared on a Y35oX quartz wafer. The hydrogen gas adsorption in Pd/Ni thin-film modulates the SAW propagation, and against the temperature interference, the corresponding changes in acoustic attenuation are collected as the sensor signal. The Micro-heater is designed to catalysis the gas-sensitive effect by regulating the working temperature, and the influence law of heating temperature towards response speed is revealed theoretically, allowing determination of the optimal working temperature. The experimental results verify the theoretical prediction. Fast response (t90 < 2 s), lower power consumption (<1.35 W), and the low detection limit (<15 ppm) are achieved at low working temperature of 75 degrees C. Furthermore, very low crossed humidity sensitivity and excellent long-term stability are observed. (c) 2023 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.