New discovery of the coalescence kinetics of sesame oil droplets under a high internal phase: A highly efficient oil extraction technique

Traditional pressing is of low efficiency (< 80 %). A highly efficient sesame oil extraction technique was discovered via micro-hydration of sesame paste (phi = similar to 75 %) and then agitation with a yield of similar to 95 %. However, the extraction mechanism is still unknown. To uncover this, microscopic imaging was used, and it found that agitation progressively increased the droplet size of micro-hydrated paste (phi = 74.5 %) from an initial size of < 4 mu m. As agitated for 20 min, almost 85 % (v/v) of oil was over 20 mu m, which was linearly and positively correlated (R-2 > 0.96) with oil yield. Increase in droplet size was due to droplet compression, film rupture, and droplet coalescence. The coalescence frequency based on agitation time followed an exponent curve (R-2 > 0.97). This coalescence might be related to the decreased water relaxation time and increased paste viscosity. This study, for the first time, found the oil droplet coalescence in hydrated sesame paste (phi = 74.5 %) during agitation, thereby successfully extracting oil at room temperature. The findings of this work can be a starting point for research on micro-hydration extraction for oil-containing materials from a packing density of oil droplets point view.