Investigation of Stress Concentration Zones in FEM-Based Design of Welded Plated Structures

The numerical model-based design is commonly applied to steel structures using advanced numerical models and analysis. These models often contain stress concentration zones, which can cause problems for designers within the evaluation process. There are two basic questions to answer in the design: (i) are these stress concentrations real physical stresses or numerical singularities and (ii) should these stresses be considered in the design process or can be neglected? The current paper shows a proposal to separate the real physical stresses from the numerical stress concentrations and an improved design method is introduced to consider or neglect them in the daily design. The proposed evaluation method is presented through a design example taken from the daily bridge design practice. The calculation method of the design check is presented first by using (i) linear analysis and (ii) geometrical and material non-linear analysis. Based on the comparison of these two calculation methods the evaluation process of the stress concentration zone is presented as an example. The paper introduces an evaluation method for the stress concentration zone, which can be applied to different structures similarly.