Development of an impact based pyroshock test setup using finite element and response surface methods

In this study, a simulation and test-based procedure is created and applied to develop mechanical pyroshock test setup. In order to build an effective design, preliminary input parameters are defined with finite element simulations. The agreement between impact simulations and experimental data was achieved for resonant plate, metallic anvil plate and gun system. The obtained Shock Response Spectrum (SRS) curves are not well fitted to explicit finite element simulations for nonmetallic anvil plate materials, such as felt, which also have significant contribution to results. Therefore, further improvement is established by using test-based Response Surface Method (RSM). After validating the relationship statistically, response optimizer was used to find the best combination of design parameters to achieve target SRS curve. Finally, the prediction was checked experimentally to show the effectiveness of the developed methodology.