The Effects of Mainstream Reynolds Number and Blowing Ratio on Film Cooling of Gas Turbine Vanes

Film cooling performance was evaluated numerically for three mainstream Reynolds numbers and four blowing ratios (BR). A computational model based on finite volume discretization was used to solve an incompressible and transient flow over a NACA 4412 cascade vane. Several passive scalars were included in the model to evaluate the condition of adiabatic temperature and constant temperature for the surface vane. For the adiabatic temperature condition, the film effectiveness mainly depends on the jet trajectory and recirculation zones. For the constant temperature condition, the net heat flux reduction (NHFR) varies according to the boundary layer separation and reattachment. Consequently, misleading conclusions could be drawn if only one of the two approaches is adopted. For instance, the mainstream Reynolds number Re infinity = 3615 reached a maximum average effectiveness lower than 0.3 with an average NHFR of 0.25. However, for Re infinity = 10,845 the maximum average effectiveness was close to 0.45, but with negative average NHFR values. This finding demonstrates the need to explore new indicators like jet trajectory, convective coefficient and skin friction coefficient, as presented in this paper.