Highly Accurate Gear Fault Diagnosis Based on Support Vector Machine

Purpose The global interest of developing monitoring system is increasing due to the continuous challenges in reliability and accuracy. Automatic fault detection and diagnosis of rotating machinery play an important role for the high efficiency and reliability of modern industrial systems. The key point of having high accurate automatic model for fault detection and diagnosis is obtaining defect features and choosing a representative approach for the model. Methods In this paper, a model is developed based on Mel Frequency Cepstral Coefficients (MFCC) and gammatone cepstral coefficients (GTCC) that are computed for the input signal frames. Additionally, two global representations (feature concatenation and feature statistics) are adopted to feed Support Vector Machine (SVM) and a temporal representation is used with Long Short-Term Memory (LSTM) and Echo State Network (ESN) classification models. To generalize the proposed model, the experiments are evaluated based on two different datasets (PHM09 and DDS), where the PHM09 contains samples of helical and spur gears while the DDS contains samples from parallel and plenary gearboxes. Results The results show that the proposed SVM model based on feature concatenation can effectively detect faults from gears and outperforms the other existing methods in the state-of-the-art studies. Conclusion Base on the result of this paper, a global representation by concatenating frame-based features outperforms global statistical and time-series feature representations.