Enhanced corrosion and wear resistance of Zn-Ni/Cu-Al2O3 composite coating prepared by cold spray

被引:13
作者
Liu, Yuwen [1 ]
Tan, Guibin [2 ]
Tang, Jiahao [1 ]
Zhang, Liuyan [1 ]
Shen, Geng Zhe [1 ]
Gu, Zhiwei [1 ,3 ]
Jie, Xiaohua [1 ]
机构
[1] Guangdong Univ Technol, Sch Mat & Energy, Guangzhou 510006, Peoples R China
[2] Guangdong Univ Technol, State Key Lab Precis Elect Mfg Technol & Equipmen, Guangzhou 510006, Peoples R China
[3] Tsinghua Univ, State Key Lab Tribol, Beijing 100084, Peoples R China
基金
中国国家自然科学基金; 国家重点研发计划;
关键词
Zn-based coating; Tribological behavior; Corrosion behavior; Electrochemistry; Structure; SMART COATINGS; PROTECTION; ZINC; BEHAVIOR; STEEL; CU;
D O I
10.1007/s10008-022-05335-3
中图分类号
O646 [电化学、电解、磁化学];
学科分类号
081704 ;
摘要
In order to improve the cathodic protection and wear resistance of cold spraying Zn-based coatings, Zn-Ni/Cu-Al2O3 composite coating was prepared by co-depositing Zn powders, nickel-coated Cu powders, and Al2O3 powders on the steel substrate using the low-pressure cold spraying method. The structure and composition of Zn-Ni/Cu-Al2O3 coatings were analyzed by scanning electron microscopy, energy dispersive spectrum analysis, and X-ray diffraction, respectively. And their wear and corrosion resistance were tested. The results show that the structure of the Zn-Ni/Cu-Al2O3 composite coating is compact and the nickel powder is evenly distributed in the coating. Compared with the Zn-Al2O3 coating and Zn-Cu-Al2O3 coating, the Zn-Ni/Cu-Al2O3 composite coating has better wear resistance in air and stronger corrosion resistance in the 3.5 wt.% NaCl solutions. The Zn-Ni/Cu-Al2O3 coating has the lowest corrosion rate and maximum impedance after the immersion and scratch tests. Due to the promoting effect of Ni, the Zn-Ni/Cu-Al2O3 coating can quickly form a dense protective layer of corrosion products, which makes the Zn-Ni/Cu-Al2O3 composite coating has better cathodic protection and defect self-repair performance.
引用
收藏
页码:439 / 453
页数:15
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