Finite Element Analysis of Residual Stress and Distortion in an Eccentric Ring Induced by Quenching

The residual stresses and distortion induced by quenching in an eccentric ring were investigated in this study with finite element method. The ring was made of AISI 52100 steel. A fully coupled 3D temperature-displacement analysis was performed to simulate heat transfer, phase transformations, and mechanical stresses and strains during the heating and subsequent quenching processes. Commercial FEA package ABAQUS/Standard 6.4 was used for the analyses along with user subroutines developed by the authors to model the thermal and mechanical constitutive behavior. The simulation results show that transformation plasticity plays an important role on the residual stress distribution.